Tesla Announces 'Tabless' Battery Cells That Will Improve Range of Its Electric Cars (theverge.com) 117
At Tesla's Battery Day Event today, the company unveiled plans to develop a "tabless" battery cell that will make their EV batteries five times more energy dense, six times more powerful, and enable a 16 percent range increase for the company's vehicles. These new "tabless" cells, which Tesla is calling 4860 cells, are "close to working" at the pilot plant level, Musk said. The Verge reports: The company will produce its new batteries in-house, which Tesla CEO Elon Musk predicts will help dramatically reduce costs and allow the company to sell electric vehicles for the same price as gasoline-powered ones. The battery is expected to lower Tesla's cost per kilowatt-hour, the unit of energy most commonly used to measure the capacity of the battery packs in modern electric vehicles. Many experts believe that lowering these costs would allow Tesla to dramatically lower the price of its cars, thereby making them far more accessible. Musk's announcement that Tesla will begin manufacturing its own batteries should help with the shortages the company has experienced in the past with Panasonic and its other suppliers.
With that said, Tesla won't stop purchasing those batteries anytime soon. "In the run-up to Battery Day, Musk tweeted that the company would continue to use batteries supplied by Panasonic, China's CATL, LG Chem, and others," notes The Verge. "Not only that, but Tesla would buy more batteries from its suppliers than normal."
With that said, Tesla won't stop purchasing those batteries anytime soon. "In the run-up to Battery Day, Musk tweeted that the company would continue to use batteries supplied by Panasonic, China's CATL, LG Chem, and others," notes The Verge. "Not only that, but Tesla would buy more batteries from its suppliers than normal."
Tabless? (Score:2, Offtopic)
You mean like the old web browsers?
No, like the diet soda. (Score:5, Funny)
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Simpsons Already Did It* [youtube.com]
* https://en.wikipedia.org/wiki/... [wikipedia.org]
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Does this mean the Tesla fires will be five times more intense?
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Does this mean the Tesla fires will be five times more intense?
than gasoline powered vehicle fires? No. Tesla still hasn't managed to pack as much energy into their battery banks as a tank of gasoline.
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Does this mean the Tesla fires will be five times more intense?
For the half dozen that might happen per year in the future? I doubt it.
In the meantime, 150,000 ICE vehicles catch fire in the US every year. Wow, and NONE of them made the evening news? Damn, must be more of that that award-winning Democratic Dementia that everyone sees but no one talks about. Weird.
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For the half dozen that might happen per year in the future? I doubt it.
In the meantime, 150,000 ICE vehicles catch fire in the US every year. Wow, and NONE of them made the evening news? Damn, must be more of that that award-winning Democratic Dementia that everyone sees but no one talks about. Weird.
This. If it's a Tesla vehicle fire, there is *no way* it's not making the front page. If there was ever any doubt that what's shown in the news, regardless of the medium, so effortlessly controls what people think. No, no, not me, I'm an independent thinker and I check my sources, I don't have any biases! It doesn't matter, it affects us all. Including me.
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Well, to be fair, if the vehicle fire holds up rush hour traffic, it does make the local evening news.
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*cough* [google.com]
Sure, they never make the news...
Uh, I was more referring to any of the bought-and-paid-for "news" channels hell-bent on reporting only the approved news in order to warp perceptions and crush stock futures, not the Goober Gazette reporting out of boredom. I've never had to search, to find out about a Tesla fire.
What makes Tesla interesting is not that fires tend to get reported, but that they are still so rare on the roads that you wouldn't expect to fires to be frequent enough to merit reporting.
Hype and bullshit is only interesting to those who value it. The rest of us, are waiting for that stupidity to die off so we actually rely on the MSM to report the news instead of peddling anything that creates ratings.
Someone explain the math. (Score:5, Interesting)
Are they just making the battery with a similar capacity in a smaller package but taking advantage of the weight savings (yea I probably just answered my own question).
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The article mentions a 14% reduction in price per kWh at the cell level, and with these bigger cells they will have less complexity in the battery pack, with a further reduction in cost. Maybe that’s where the 16% comes from: th
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How fast does it take to charge cars? Is it something you can reasonbly do during a pit stop in your road trip?
Re:Someone explain the math. (Score:5, Insightful)
For the 5% long distance, this is the current status with Teslas. First 275 miles, no diff with ICE. About 4 hours of driving. No charging needed. For every 200 additional miles (3 hours) you spend 30 minutes in the super charger. Not too bad. Accounting for bio breaks, snack/food breaks, it is not too horrendous.
No doubt things will improve even more in the future.
Re: Someone explain the math. (Score:1)
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The number of people willing to drive electric for whatever reason is big enough for us. We do not need you, we dont have to evangelize electric to you.
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> I'm about making time on long trips. I stop long enough to get gas, hit the head, and grab something to go.
Elon is installing Glory Holes at all charging stations to replace the out-dated gas station glory holes of old.
Your drained battery is getting filled while you're getting drained yourself. The time will just fly by.
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I visit a friend who I can't charge on that side 350 miles away pretty regularly (every other month or so), it's annoying. But it's not the worst. And I NEVER need to do anything but plug in in my day to day. I HATE pumping gas when I just want to get home from work personally.
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Piss jug to the rescue!
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"Way of the road, bubs."
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In my city (Montreal) There are public charge points everywhere. There are a bunch downtown, but even in the lower rent part of the city I live in, there are 3 charge points (6 cars total) that I know of in a 2 block radius.
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You are missing the point. In the downtown area where there are more EVs, there are more charge points. If the 3 charge points in my area start to see more usage, they will install more charge points.
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But how much more would vary from person to person. As long as EVs cost more than ICEVs we keep arguing like this. But very soon BEVs and ICEVs will achieve price parity. Same price, BEV or ICEV take your pick. But driving BEV is like buy gas at 75 cents/gallon. When that happens the demand will shoot up so much, charge points will be installed every where.
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Diesel busses are actually very bad for emissions, they only beat out gas cars because you can pack so many people onto them. But, if you figure out the emissions per person of a diesel bus that's filled to capacity, including the manufacturing emissions related to the bus and the emissions related to fuel refining and transport, 1 person emits less by driving an EV, including manufacturing and electricity production emissions (at least, with my jurisdiction's electricity m
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Many EVs also have the option to charge from regular electrical outlets. Slowwww ... compared to superchargers. Overnight charging on household current works for 99.9% of commutes.
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Someone extract Elon's penis from 140Manhoe (Score:1)
For every 200 additional miles (3 hours) you spend 30 minutes in the super charger.
LOL bullshit.
edmunds.com 2013 Tesla Model S (85 kWh battery, rear wheel drive), drove Los Angeles to New York: [edmunds.com]
total driving time= 52h41m , total charging time=14h40m
Every 3 hours driving time required ~50 min charging time...you over-hyped fast charge time by a factor of almost 2X.
It's actually longer than 3hour+50min for real life driving since edmunds.com charging times were the minimum charging required to drive to the next "Supercharger", as they were driving across America for a fastest time record.
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That was six years ago - back then, Teslas were limited to 120 kW charge rates. The V3 Superchargers [wikipedia.org] introduced last year are capable of more than double that.
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That was six years ago - back then, Teslas were limited to 120 kW charge rates. The V3 Superchargers [wikipedia.org] introduced last year are capable of more than double that.
A lot of the Superchargers haven't been upgraded yet, though. For comparison, here's what it would take to do that in my 2020 Model S Long Range Plus (per abetterrouteplanner.com, which is quite accurate in my experience):
Starting in LA w/100% charge:
Drive 4h 4m, 270 mi, to Las Vegas, NV. Charge 58 min (8%->90%)
Drive 3h 6m, 221 mi, to Beaver, UT. Charge 37 min (5%->71%)
Drive 2h,33m, 187 mi, to GreenRiver, UT. Charge 40 min (6%->74%)
Drive 2h 37m, 185 mi, to Glenwood Springs, CO. Charge 29 min
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Hilarious that you think something from 2013 proves your point.
I bought my Long Range Model 3 in May of 2018. Have taken many trips, such as from Houston to Chippewa Falls, Wisconsin for a family wedding. Charging usually occurs while you are taking care of bio requirements, so has minimal impact on the trip time.
Poor analysis dude (Score:2)
Hey Anonymous Coward, your analysis was poorly done dude.
You can see a screenshot of the charging costs [atariage.com] from Tesla's site in reply 22 [atariage.com]
$40.47 total. Note: the screenshot also includes 2 charging sessions in Eau Claire, which occurred after the 1360 miles.
If you look at that screenshot closely you'll notice there are not any Supercharger costs for Ardmore or Ankeny - that's because I charged at the hotel. There is
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The supercharger network has filled out so much. 400 mile range model S would pick up 10 miles a minute for the first 20 minutes even in old 128 kW v2 supercharger. Then it would charge 8 miles a minute for the next 20 min. It can pick up 280 miles in 30 minutes. Enough for more than four hours of driving. Model 3 too would easily add 190 to 200 miles in a 30 min session
.
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We switched to a Tesla, and I l
Re: Someone explain the math. (Score:2)
Yes, you could see it as that. A friend of mine did a similar trip recently though, this is his experience:
1. Drive 250 miles for 3 hours.
2. Stop 30 minutes for coffee and potty break on starbucks while car recharge 80%.
3. Drive 200 miles for 2.5 hours.
4. Have a nice $20 steak meal while waiting for charge up.
5. Drive another 200 miles for 3 hours.
6. Fill up 15 minutes, just to have enough of a charge to get home.
7. Drive last 100 miles in 1.5 hours.
8. Charge at destination over night.
Total time, 11:30 for
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Either with this generation or the one right after it the terminal voltage is going to 800V; that means that right now you can get about 60kWH/hour but the next generation of chargers will have higher ampacity as well as voltage and be able to put up to 250kWh/hour into the car... say 1/3 of a kWh per mile, so basically you'll be at full range (notwithstanding the last 10-15% or so charging much more slowly) in part of an hour, might be as little as 25 minutes.
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> At least the worlds average IQ has received a welcome boost, so there’s that.
Since the average death is 80 year olds, I can only assume that is a jab at elderly people with age related cognitive decline. You think you'd be more sensitive to the situation since your great hope is one of those in mental decline.
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So Tesla doesn't have a new battery then... it's just planning to create one.
Nothing to see here, move along.
I gather there are companies planning to create time machines as well but, as we know, the best laid plans...
Re:Someone explain the math. (Score:4, Informative)
Either the summary is incorrect or the article has been updated. The article says the batteries have 5x the energy capacity, not 5x the energy density. That's not too surprising, because the new cells (not batteries!) are 48mm x 60mm rather than 21mm x 70mm. That gives the new cells about 4.5x the volume of the old ones, so it's a relatively modest improvement for them to hold 5x the energy. The big story is that Tesla is planning on using its own cells designed from the ground up to be used in cars rather than using repurposed laptop batteries. It makes sense for them to do so, and it makes sense to use larger individual cells as long as they can make the larger cells work well.
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This isn't news. The cells in the Model 3 are 2170 cells, which is not a laptop formfactor.
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AFAIK only the model S, or even only the early model S, uses/used 18650 cells which are the ones used in most laptops.
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When's the last time you saw a modern laptop that was over 18mm thick? You can still find 18650s in a lot of small power tools IIRC.
TFA wrongly calls the proposed design an increase in "energy density." They are bigger cells. They are just cutting the steak into wookie-sized chunks, and getting a bit more out of doing that than you'd expect due to improvements that are worth doing, per cell, at that size.
I suppose there are various forms of "energy density"... volumetric, gravimetric, and one could stret
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No, this whole thing seems all mangled.
Look at the dimensions. I think it is supposed to be EACH INDIVIDUAL CELL holds 5x the energy.
21700 cell is 21 mm x 70 mm = 24.245 cc
4860 cell is 48 mm x 60 mm = 108.573 cc
So 5x the volume of 21700 cells would be 121 cc, 12% more without thinking about how they pack in. And reducing weight improves the car's efficiency.
And the article talks about improved power... usually making the cells more energy dense results in lower safe power delivery, but it seems they've impr
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So they reduced "something" by a factor of 5, but not energy per unit volume.
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Laser patterned foils? They're packing freakin' sharks in Tesla battery packs now?!
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The Verge article has a typo. It is not 4860, but 4680. So the actual volume is more than 5x of 2170. I guess the energy density is assume to be of equal proportion, since they are showcasing form factor improvement only in this slide. Power output increase is coming from efficient energy transfer due to tabless structure.
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Probably 16% more range, but it can deliver 5X the AMPS:)
It's 5x energy, not energy density (Score:5, Informative)
As you can see from the slide [amazonaws.com], TFA is just wrong. The battery is around 5.5x the volume of the 2170 cell they use currently, so has 5x the energy. Actual range benefit is just 16%, plus there are significant cost advantages from simpler manufacturing. Oh, and it's also a 4680 battery (46mm x 80mm), not 4860.
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On top of that they seem to have 20% increase of capacity per volume.
This means, they will need fewer cells for the same capacity - cheaper and less weight, so you will have range gains even if they package it at the same capacity battery.
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Cube-square law and thermal management
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It's easy, Musk is lying. Again.
Tesla cells are more focused on performance than on low cost and high energy density. If they cared about those things they would move to pouch cells. LG and a few other EV battery suppliers have been using pouch cells for years at significantly lower cost and higher density than Tesla. The downside is that charging is a bit slower (but still very very fast) and the limits of performance a bit lower (but still 0-60 faster than is safe on public roads).
Tesla has snookered itse
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If a battery pack is 10% of the weight of an average vehicle, having 5x the power or density for the battery means it still has to carry the other 90% of the "deadweight" around. So the vehicle as a whole gets a 16% increase in range.
At least thats what I think he means.
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Incorrect writeup by Slashdot.
It is not 5x energy density. It is 5x more energy per battery. This is mainly because of higher volume of 4680 cells (132 cm3) vs 2170 cells (24.25 cm3). Power output is increasing by 6x because of tabless structure (better throughput for charging and discharging). I assume range increase is due to weight reduction achieved by structural efficiencies, which reduce overall weight. These improvements assume no difference in chemistry between 4680 and 2170.
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>How does 5 times the density (5x100) equal only a 16 (1.16x100) percent range increase?
Easy, there's not 5x the density. There's 5x the energy capacity per cell, but the cells are also ~5x the size (volume), so there has been no dramatic change in energy density.
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And actually... the new 46(diameter)80(length) cell is 5.5x the volume of the old 2170 cells, so it actually has *less* capacity per unit volume, though the addition of a hollow core and end-cones are probably responsible for a lot of that.
For any confused by the math (Score:5, Informative)
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Not just the summary, the slide they showed on stage says "5x ENERGY" whatever that means.
Maybe they mean they can supply 5x the current per cell. Which means they will also need to upgrade the cooling system. And what does it get them? 2 minutes off a 20 minute charge time and a sub 2 second 0-60 on the top end model.
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So basically they're comparing apples to oranges that are also larger than normal oranges.
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They're comparing apples to clementines.
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Energy corresponds to volume of the cylinder, but power corresponds roughly to the area of the endcaps. A really long, narrow cylindrical cell will have less power output than a short cylindrical cell of equal volume (and chemistry, and construction, etc.).
Overpromising... (Score:2)
As usual, you should expect that Musk will only deliver 80-90% of what he promises, and expect it to arrive some time later than he said.
But also as usual, 80-90% of what's promised is still game-changing. Five times the energy density? Even if they only deliver half of that, that's huge. And if Tesla can sell EVs at anything remotely close to the price of comparable ICEVs, it will spell a quick doom for the ICEV industry. Not immediate, but quick, because EVs will then have a dramatically lower TCO.
Re:Overpromising... (Score:5, Informative)
Slashdot editor or story submitter cannot read. It's 5x the energy in larger cells. They are more energy dense, but only by a small amount.
Muskâ(TM)s (Score:2)
There's a reference to "Muskâ(TM)s" in this summary.
Slashdot - where outdated tech and lack of editing collide!
Huh? (Score:2)
5 x the energy density and that gives 16% more range? I must have gotten my engineering PhD by accident then, because that is math I do not get.
In other news, some ./ "editors" do not even understand the basics of engineering and, in addition, find it a challenge to do cut & paste from a story on the web competently. What actually happens here is that they are making a larger cell that only has a small increase in energy density.
"Even though it's bigger, it has more power!" (Score:2)
That's an actual quote from TFA, by the way.
mistake in the summary (Score:3)
The new cells are five times the capacity, not five times the density. The new cells are much bigger. TFA doesn't state the increase in density.
Re: mistake in the summary (Score:1)
It's the bigger picture that's interesting (Score:5, Interesting)
If you actually listened to the presentation, it wasn't just about better batteries. Musk and his engineer guy kept emphasizing that they were looking at the entire process, from raw materials to car, and seeing how they could streamline each part of it, gaining a few percent here and a few more percent there. Those percents add up. That's a very systems engineering oriented approach, and it's very effective.
His timeline may be over-optimistic as usual, but I really liked the direction he's going in.
The one fly in the ointment was during the stockholders' meeting just before the battery stuff. Tesla apparently has a pretty poor record on human rights (cobalt mining) and treatment of employees. That's jarring for a company that otherwise pretends to care about ecology, sustainability, etc.
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You'd have to be living under a rock to think Tesla cares about its employees or the environment.
Re: It's the bigger picture that's interesting (Score:1)
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Tesla is about to make a big bet on LFP (no cobalt). The LFP cells could be for power gen sized batteries (that's our preferred chemistry now, and almost all of that is one way or another coming from CATL, so another supplier is a welcome change.) It's also possible that either the LFP cells will be used on cheaper cars or they will hybridize the cell - NCA battery for that enormous specific power requirement (current cells go from no output to nearly 2MW in less than 1 sec) but LFP for the deeper storage.
Re:It's the bigger picture that's interesting (Score:5, Insightful)
I watched the battery presentation and was also impressed. How/when it comes to fruition is of course up for grabs. Musk seems like a pretty process and efficiency oriented kind of guy. For all the flash that he tries to deliver and is criticized for, so much of the success of his respective companies is just about going back to square one, finding out the wasteful parts of processes and improving upon them. Instead of burning time trying to create some futuristic solid state, super capacitor, something, they look at kinks in the process, removed the tabs. Then re-imagined the process to remove the large ovens for drying the films. That's pretty boring stuff for a revolutionary guy.
Ditto with the idea that maybe energy density needed by a powerwall and a electric semi are different. There's plenty of room in the avg American house (2400 sq ft) for a large volume powerwall battery pack made with all iron cathodes, with weight also not nearly as much as a concern as it is on vehicles. Many techie folks would see going to iron & nickel as a step back but given the uncertainty of cobalt supply and availability of iron/nickel (silcon as well) very smart move. Reminds me of SpaceX Starship...was carbon fiber then back to good old cheap stainless. Cheap enough, and easily available you can blow a few of them up and not miss a beat.
Last comment. I think it's really interesting that the best environmental choices are also the best business choices once you have to account for the externalities. Tesla can't just dump their wastewater into the creek sending the problem to someone else, the US & German regulations force them to deal with the waste that they create. So naturally they look for ways to reduce that waste and the cost. The problem for us is that other corps find it easier to buy politicians. Thankfully I bet the engineer in Musk can't stand the idea of kowtowing to a technologically and scientifically illiterate, politician to get favoritism.
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According to this article in The Guardian even Musk thinks this stuff is 3 years away.
https://www.theguardian.com/te... [theguardian.com]
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So just the normal stuff that car companies do.
do you math? (Score:2)
"close to working" = "not actually working" (Score:2)
I'm pleased there's progress on batteries, and I'm pleased that they keep working on it. But let's be clear, it's not ACTUALLY working, either.
I don't mean to harsh on Musk, not at all. He may be a bombastic self-promoter, he may be ridiculously optimistic, but I don't see anyother megabilliionaire actually throwing his ludicrous sums of money at pie-in-the-sky high-risk, high-reward sorts of projects - ie, the kind of money only they can afford to lose.
(Yes, Bill Gates is spending his billions in cautiou
Re: "close to working" = "not actually working" (Score:2)
It isn't close to working - it is working and ready to be produced. Only thing left for these batteries is to ramp up production. ðY(TM)
Tesla and Musk can FOAD (Score:2)
Musk reveals himself as the slithering creature he is. Tesla can just go ahead sell its cars to Trump supporters, any that manage to avoid jail. Elon Musk can go attend a covid party. My wallet stays shut to Tesla.
Re:WHAT THE FUCK IS A BATTERY TAB (Score:5, Informative)
You have to watch the presentation..
Basically normal batteries have this piece of metal (a "tab") that they put between the rolled up layers that make up the battery.
The problem is that that tab increases production costs substantially because it slows down how they can roll up the battery. So they came up with a design that dispenses with that and the battery is cheaper to build.
That's what I understood from the presentation but I admit I know virtually nothing about batteries.
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