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Power

Utilities Are Trying Enormous 'Flow' Batteries Big Enough to Oust Coal Power Plants (yahoo.com) 143

To help replace power plants, Japan's northernmost island, Hokkaido, "is turning to a new generation of batteries designed to stockpile massive amounts of energy," reports the Washington Post.

"The Hokkaido Electric Power Network (HEPCO Network) is deploying flow batteries, an emerging kind of battery that stores energy in hulking tanks of metallic liquid." [F]low batteries are making their debut in big real-world projects. Sumitomo Electric, the company that built the Hokkaido plant, has also built flow batteries in Taiwan, Belgium, Australia, Morocco and California. Hokkaido's flow battery farm was the biggest in the world when it opened in April 2022 — a record that lasted just a month before China built one that is eight times bigger and can deliver as much energy as an average U.S. natural gas plant. "It looks like flow batteries are finally about to take off with interest from China," said Michael Taylor, an energy analyst at the International Renewable Energy Agency, an international group that studies and promotes green energy. "When China starts to get comfortable with a technology and sees it working, then they will very quickly scale their manufacturing base if they think they can drive down the costs, which they usually can...."

Lithium-ion batteries are perfect for smartphones because they're lightweight and fit in small spaces, even if they don't last long and have to be replaced frequently. Utilities have a different set of priorities: They need to store millions of times more energy, and they have much more room to work with. "If you think about utility-scale stationary applications, maybe you don't need lithium-ion batteries. You can use another one that is cheaper and can provide the services that you want like, for example, vanadium flow batteries," said Francisco Boshell, a researcher at the International Renewable Energy Agency...

Flow batteries are designed to tap giant tanks that can store a lot of energy for a long time. To boost their storage capacity, all you have to do is build a bigger tank and add more vanadium. That's a big advantage: By contrast, there's no easy way to adjust the storage capacity of a lithium-ion battery — if you want more storage, you have to build a whole new battery... One major barrier to building more of these battery farms is finding enough vanadium. Three-quarters of the world's supply comes as a by-product from 10 steel mills in China and Russia, according to Kara Rodby [a battery analyst at the investment firm Volta Energy Technologies] who got her PhD at the Massachusetts Institute of Technology studying the design and market for flow batteries. Australia, South Africa and the United States also produce vanadium, but in much smaller quantities. Mines that have been proposed could boost supply. And some flow battery start-ups are trying to sidestep the vanadium problem entirely by using different materials that are easier to buy.

The other hurdle is their up-front cost. Vanadium flow batteries are at least twice as expensive to build as lithium-ion batteries, Rodby said, and banks are hesitant to lend money to fund an unfamiliar technology. But experts say flow batteries can be cheaper in the long run because they're easier to maintain and last longer. A lithium-ion battery might have to be replaced after 10 years, but Rodby says flow batteries can last much longer. "There really is no finite lifetime for a flow battery in the way there is for lithium-ion," Rodby said.

Here's an interesting statistic from the article. "Over the next six years, utilities will have to build 35 times as many batteries as there are today to soak up all extra renewable energy that will come online, according to the International Energy Agency."

Utilities Are Trying Enormous 'Flow' Batteries Big Enough to Oust Coal Power Plants

Comments Filter:
  • by kevin lyda ( 4803 ) on Sunday December 01, 2024 @07:49AM (#64982967) Homepage

    The flow batteries in this article use vanadium but there are other chemistries. Zinc-bromide for example. And I think there's an Iron salt flow battery. There are quite a few more. All have their pros and cons. And this tech has been around for decades.

    • Re: (Score:2, Insightful)

      The flow batteries in this article use vanadium

      Vanadium is expensive and in short supply.

      We can't scale production enough to make a difference.

      Zinc-bromide for example.

      ZnBr is cheap but has poor round-trip efficiency.

      None of these flow batteries are as cost-effective as good ole' fashioned lithium-ion batteries.

      Sodium batteries are even cheaper. Flow batteries can't compete with them.

      • by AmiMoJo ( 196126 ) on Sunday December 01, 2024 @12:34PM (#64983433) Homepage Journal

        I did some digging, and according to this a 160MWh battery required 18.25 tons of vanadium pentoxide: https://www.sciencedirect.com/... [sciencedirect.com]

        In 2023, China produced 68,000 MT of the stuff: https://www.nasdaq.com/article... [nasdaq.com]

        China's output is rapidly increasing too, in part due to demand for these batteries. Apparently there is some in norther Europe too, waiting to be extracted.

        What sort of sodium battery are you comparing with? Sodium-sulphur batteries have the disadvantage that they need high temperatures to operate. Sodium-ion batteries are still relatively new and we don't understand enough about their longevity to say if they are better than flow batteries for grid storage applications. Vanadium may also be cost competitive. At this point it's worth investing in both.

      • Round-trip efficiency is a secondary concern, especially when the power is nearly (or entirely) free or even cost-negative. Cost and scalability are more important.

        Vanadium has an advantage over Zinc-Bromine in that both the anode and cathode are in liquid solution. Zinc-Bromine batteries plate out the zinc as a solid, which not only makes them mechanically more complex but harder to scale since you need sufficient anode space and can't simply use more/bigger tanks for bulk storage.

        > None of these flow b

      • China is the world's top producer of vanadium, meaning they produce more than everyone else combined, so I don't think it's going to be much of a problem for them.

        Any country that's set to engage in a trade war with China on the other hand...

    • Current status of ferro-/ferricyanide for redox flow batteries

      https://www.sciencedirect.com/... [sciencedirect.com]

  • by qe2e! ( 1141401 ) on Sunday December 01, 2024 @08:32AM (#64983001)
    just leaving this here https://www.npr.org/2022/08/03... [npr.org] tldr; vanadium reflows were developed in a us government lab and somehow the exclusive license to make them went to china
    • Vanadium flow batteries were invented more than 40 years ago.

      Nobody needs a license to make them.

      Perhaps the government lab built something new or different in 2017, but if so, the article you site doesn't mention it.

      • The article he cited does mention it.

        It took six years and more than 15 million taxpayer dollars for the scientists to uncover what they believed was the perfect vanadium battery recipe. Others had made similar batteries with vanadium, but this mix was twice as powerful and did not appear to degrade the way cellphone batteries or even car batteries do. The researchers found the batteries capable of charging and recharging for as long as 30 years.

    • by Phillip2 ( 203612 ) on Sunday December 01, 2024 @10:48AM (#64983205)

      I am afraid it has been a general story of the renewable transition. The US in particular has dragged it's heels for what ever reasons and clung to its fossil fuel infrastructure. China is still earlier in it's development so it is still growing, but it has invested a massive amount into renewables, rather than just growing its fossil fuel.

      End result. China is ahead with batteries, electric cars, wind turbines, solar panels and all of the electronics needed to drive it. And by ahead, I mean in terms of underlying science, the development, manufacturing and use in infrastructure.

      Hard to see this reversing in the near future. Even if the US had the political will to do so, it would face an uneven race to catch up.

      • Surely we have the political will for industrial espionage, though! Electricity might sound "woke" to some people, but throw in "we're going to steal China's tech" and we all ought to be able to unite behind that.
      • by AmiMoJo ( 196126 )

        There is still an opportunity for the US to get ahead, or at least compete, on renewables. Offshore wind is currently mostly in shallower areas, with deep water turbines still at the prototype stage. There are different designs being evaluated and an opportunity for whoever develops the first practical and cost effective ones.

        The window is closing and either Europe or China will probably get there this decade, but the US can get in on the race if it starts now.

    • Vanadium batteries come in many different types. The fact that one specific variant is licensed to China is of little consequence. There are manufactures all over the world toying with this idea.

      Welcome to the world of patents and trademarks. There's always someone, somewhere with exclusive rights to make some thing.

    • The agency issued the license, and Yang launched UniEnergy Technologies. He hired engineers and researchers. But he soon ran into trouble. He said he couldn't persuade any U.S. investors to come aboard.

      "I talked to almost all major investment banks; none of them (wanted to) invest in batteries," Yang said in an interview, adding that the banks wanted a return on their investments faster than the batteries would turn a profit.

      He said a fellow scientist connected him with a Chinese businessman named Yanhui Liu and a company called Dalian Rongke Power Co. Ltd., along with its parent company, and he jumped at the chance to have them invest and even help manufacture the batteries.

  • What ever happened to thermal sand batteries? Basically you filled the tank with plain old sand, insulated it heavily, and then heated it WAY WAY up. The medium was readily available and then you could just get it hot and pull it back out later. I assume that it is not as thermally dense as these "flow" batteries but goodness it has to be way cheaper to find sand than vanadium.

    • What ever happened to thermal sand batteries?

      Thermal storage has horrible round-trip efficiency.

    • Sand batteries are for storing heat for district heating etc, not for electricity.
    • by dvice ( 6309704 )

      Thermal sand battery is used in Finland in a pilot project (8 MWh storage)
      (article in Finnish) https://www.vatajankoski.fi/in... [vatajankoski.fi]

      Second one is also being build in Finland (100 MWh storage):
      (article in Finnish) https://www.mtvuutiset.fi/arti... [mtvuutiset.fi]

      The reason why sand battery works in Finland is because there is a huge demand for heating during the winter. So it is not about storing electricity, it is about storing heat and then distributing the heat directly to the houses, which makes it really efficient. Especia

  • by thegarbz ( 1787294 ) on Sunday December 01, 2024 @12:30PM (#64983423)

    I saw vanadium batteries for grid storage being talked about long before Telsa threw the first lithium battery on the grid. Heck we've had whole companies come and go, e.g. RedFlow from Australia just went out of business 2 months ago. Yeah their primary product was zinc-bromide flow batteries, but the concept is identical and zinc-bromide was actually newer "technology" than vanadium. And that company was operating for 19 years.

    Why mention this? Because I'm frankly sceptical that this will ever take off. If you look to flow battery companies out there, their websites look the same as they did 10 years ago. Lots of promise of grid connection, very little in the way of actual plants being in operation. Call me sceptical that this will take off.

    • Yeah, there have been so many breathless wanking stories about the New Amazing Super Battery Tech That Will Revolutionize Everything that it was actually the first kind of story I completely burned out on.

      That was part of why I was so excited when the first time Na-Ion batteries showed up in my news feed, because the article was also about how they were opening a production plant making a purchasable commercial product. For the first time since Li-Ion took over everything portable in the early 2000s, a n
    • I saw vanadium batteries for grid storage being talked about long before Telsa threw the first lithium battery on the grid. Heck we've had whole companies come and go, e.g. RedFlow from Australia just went out of business 2 months ago. Yeah their primary product was zinc-bromide flow batteries, but the concept is identical and zinc-bromide was actually newer "technology" than vanadium. And that company was operating for 19 years.

      Why mention this? Because I'm frankly sceptical that this will ever take off. If you look to flow battery companies out there, their websites look the same as they did 10 years ago.

      I don't know any specifics about RedFlow, but Australia has a terrible record when it comes to infrastructure projects, renewables, R&D funding, or incubating startups. RedFlow's technology may be AMAZING (as I said, not familiar with this specific company) but they are simply in the wrong country to have a decent chance of success.

      • by thogard ( 43403 )

        That isn't good news about Redflow going bankrupt. I was hoping their next battery bank would be better priced because they work well in hot conditions.

        The article mentions that the storage of flow batteries just requires a bigger tank. That isn't true, it needs a bigger cell as well. The Redflow batteries would add or subtract about a kilogram of metal to the plates between a full and empty state of about 600kg of fluid.

  • There are so many different ways to go about them, and the options will only increase over time. Ironically, this will make it tough to get funding some of the time, because nobody will know where the industry is going, but there will be moments of clarity that drive large-scale adoptions.
  • Vanadium flow batteries are cool tech with some serious potential, but let’s not get carried away with the optimism here. There are some pretty big challenges that people tend to gloss over, especially when it comes to scaling this for grid-level storage.

    1. Geopolitical dependence. The vast majority of the world’s vanadium comes from China and Russia. That’s not just a supply chain hiccup—it’s a geopolitical landmine. If you’re building critical energy infrastructure arou

  • Vanadium is more scarce than Lithium [wikimedia.org], but less scarce than Copper. Crustal abundance does not says if the metal is concentrated somewhere and easy to recover.

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