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Power Transportation

New Clean-Combustion 'Ducted Fuel Injection' Could Eliminate Soot From Diesel Engines (sandia.gov) 102

Thelasko shared Sandia's report: Ducted fuel injection, developed by Chuck Mueller at Sandia's Combustion Research Facility, is able to fine-tune the amount of diesel used in an engine to the point of eliminating between 50 and 100% of the soot... [H]e and his team, Christopher Nilsen, Drummond Biles and Nathan Harry, began experiments that have now resulted in an assembly of four to six small tubes, or ducts, directing fuel mixture from the injector right to the points of ignition. Chuck said that injectors in a traditional diesel engine create local mixtures containing 3-10 times more fuel than is needed for complete combustion. "When you have that much excess fuel at high temperature, you tend to produce a lot of soot," he said...

"Soot is second only to carbon dioxide in climate change, and it's toxic, so its emissions should be minimized," Chuck said. "In the past, there's always been this problem called the soot/nitrogen oxides trade-off. That is: when you do something to lower soot, emissions of nitrogen oxides -- or NOx -- go up, and vice versa... Now that we've got soot out of the way, there's no more soot/NOx trade-off," he said. "So we can add dilution -- taking some of the engine exhaust and routing it back to the intake -- to get rid of NOx without soot emissions becoming a problem. It's like a two-for-one deal on reducing pollutants... This gives us a path to much lower emissions for diesel engines, solving a long-standing problem for this highly efficient technology," he said.

The article also notes that two major diesel engine manufacturers, Ford and Caterpillar, "recently signed a cooperative research and development agreement with Sandia to help advance the technology."
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New Clean-Combustion 'Ducted Fuel Injection' Could Eliminate Soot From Diesel Engines

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  • by DogDude ( 805747 ) on Saturday November 02, 2019 @01:48PM (#59373046)
    It's too late for diesels in passenger cars. That ship has sailed. But, I assume we'll be using diesels for different situations for quite a while after passenger cars have all gone electric. It's too bad something like this wasn't invented a lot earlier. I really liked my diesel VW.
    • Diesel is like nuclear power these days: great technology with low greenhouse emissions, but it has been Deemed Bad for Us. And is therefore banned. No matter what improvements are made.
      • by idji ( 984038 )
        Do you understand fine particulate pollution and it's impact on human health? This is no comparison here with nuclear energy
        • This article is about reducing or eliminating particulates from diesel exhaust... Same way nuclear has gone from dangerously fiddly to pretty much safe.
          • You do know that all transport ships there use diesel engines do you? Yes it is bad for us. So is life.

          • This is Diesel. This is still about burning stuff at each cycle.
            Each cycle thus producing CO2 (green house) gas.

            So no matter how much more efficient and less soot emitting you make it, you're still speaking about an energy production that has a set amount of CO2 per set amount of energy.

            IT WILL NEVER BE A "LOW GREENHOUSE EMISSION TECHNOLOGY". At best only a "slightly less emitting than coal or unleaded gas".

            Parent poster compared it to nuclear. Which virtually burns *nothing*. It does not produce CO2 in its

        • by cb88 ( 1410145 )
          Achates power has pretty much eliminated fine particulates also... and when used with a DEF system even surpasses next generation emission standards.

          The can doe this because of the opposed pistons longer stroke and lower burn and exhaust temps..... so less particulates due to running lean, and less NO2 due to lower temps since they have nearly double the expansion of a normal diesel.
        • Do you understand fine particulate pollution and it's impact on human health? This is no comparison here with nuclear energy

          First of all, I do. That is why the most complex part of my diesel engine is a particulate filter. Particulate from diesels are really a problem of yesteryear.

          What is more interesting here is that this engine makes diesel EVEN MORE FUEL EFFICIENT (by a factor of 2 or more by the look of it). Sure it will generate NOX like there is no tomorrow - even more than todays diesels. That, however, is something we know how to deal with too - by adding diluted and purified piss to it.

          Second, you are missing all o

      • by DogDude ( 805747 ) on Saturday November 02, 2019 @02:34PM (#59373110)
        No, it hasn't been "deemed bad for us". It is bad for us.

        Your implication that science is some sort of universal parent, deciding what people should and shouldn't do strikes me as patently absurd. I'm sorry that things that you like might not be safe/healthy, but that's nobody's fault. That's how the universe works. So maybe quit with the childishness, huh? It makes you look silly.
        • Sticking your fingers in your ears and shouting "it's still bad for us, make it go away!" when someone comes up with a way to make diesel cleaner has little to do with science.
          Of course you can argue that it'll always emit some soot... technically correct, but in the end it's all about degrees of pollution. Diesel vehicles produce less CO2, and at some point the tradeoff between CO2 and soot emissions will work out favourably for diesels. Perhaps this technology will tip the balance.
          • by drinkypoo ( 153816 ) <drink@hyperlogos.org> on Saturday November 02, 2019 @04:19PM (#59373312) Homepage Journal

            Diesel vehicles produce less CO2, and at some point the tradeoff between CO2 and soot emissions will work out favourably for diesels.

            We have already discussed here on Slashdot how gasoline vehicles put out just as much soot as diesels [slashdot.org], and what's more, it's all very small soot which makes it the most hazardous kind. If it's smaller than cilia the lungs can't remove it, and stable (like carbon) persistent irritants are carcinogenic. But somehow that fact has gotten lost in the whole debate over diesel vs. gasoline. The only thing diesel produces more of than gasoline is NOx, and even gasoline vehicles make NOx now... when they are GDI (gasoline direct injected), especially with a turbo to bring temperatures up.

            If this really halves diesel soot emissions, then this will mean that diesels produce substantially less soot than gasoline vehicles. But because the gassers only make invisible soot (when running correctly) they are perceived as not making any, when they make plenty.

            Add to these facts the additional fact that it takes more energy to make gasoline than diesel, and that gasoline contains ethanol which is topsoil-based, and it's clear that diesel is far better for the environment.

            • by cb88 ( 1410145 )
              You can almost eliminate NO2 emissions with an opposed piston engine since the temps are lower... Mazda is also doing good work there on their engines. Achates power pretty much has the state of the art on Diesel engines at the moment and Cummins is partnering with them at least for the next gen combat engine, hopefully it makes it's way into trucks and cars also.
              • That Achates engine design is pretty slick (I saw it on Autoline) but there are packaging issues there. It would be great for buses, though, and for Porsches... both with the engine in the ass end.

                • by cb88 ( 1410145 )
                  Acutally I don't think so... the reason it appears to have packaging issues for the F-150 is that engine is built from almost entirely off the shelf parts except for perhaps the block ... so its clunky and heavy but works. The Cummins 14L for the military is actually more power dense than it's predecessor.... because its a bespoke design. If the opposed piston engine is actually adopted it may actually result in a slight weight reduction.
                  • Weight is not the problem, the tires are the same all around and the rears have to be able to sustain a load, and there's plenty of heavy suspension parts available. It's the height of the motor... or the width, if it's packaged that way.

                    • by cb88 ( 1410145 )
                      Sure that I can understand, they could go for a smaller cylinder and shorter bore basically scale it down... though this would result in slight efficiency losses as smaller cylinders and shorter bores are slightly less efficient that large bores which is why they went for only 3 cylinders in a pickup.
          • by AmiMoJo ( 196126 )

            at some point the tradeoff between CO2 and soot emissions will work out favourably for diesels

            Assuming you continue to outsource your costs, yes. Unfortunately people are trying to insource your costs back to you, which means you will have to pay to clean up that soot and fix the resulting damage to health, which will make diesel and fossil cars in general uneconomical.

          • Diesels are still the worst pollutors in transportation, even with this extra soot ellimination. Now most diesels just dump that big cloud at cerrain times instead of all the time, never wondered why all of a sudden there's a big black dust cloud coming from dieselcars, it' s due to time released soot.. even a regular petrol car is much cleaner than the 'cleanest' dieselengine.. As long as we're still producing dieselengines, I do welcome these extra cleaner technologies, but we still must move forward in e
        • The, âoeparentsâ are the various activists that hijack and then twist science to support their radical agendas.

          Just look at the European activist that gave a thing called, âoeFlight Shamingâ...attacking people who fly.

      • It's nothing like nuclear, diesel has always been and still is actually bad. Unlike nuclear power, which is cool and good.

      • Re: (Score:2, Troll)

        Comment removed based on user account deletion
        • Comment removed based on user account deletion
          • by cb88 ( 1410145 )
            Read up on Achates power opposed piston engines... they basically take the old detroit diesel end turn it inside out making an opposed piston diesel with 2 cranks and no valve train....while means you get nearly double the expansion ratio and lower exhaust temps meaning very little NO2. It shares some heritage with the commer knocker and and junkers jumo....

            The military and walmart and tyson are investing heavily in them. The military will get 50% more power in the same powerplant size, and big trucks will
        • The article alludes to it, but yes, EGR increases soot production. This method appears to reduce it. Seems like some great research.
        • Comment removed based on user account deletion
        • In Europe, older diesels have already been banned from many city centers. At some point they might just ban all of them.
          By the way, this is not just EGR; it's a new injection system that makes for cleaner combustion and thus less soot to begin with. The inventors merely state that the system could be further improved by using EGR as well.
        • My 6 year old diesel car uses EGR. It wasn't even new at the time. Nor were particulate filters, which are the main reason why seeing a smoky diesel engine in Europe is so uncommon.
      • Diesel costs more than gas here so any mileage savings are negated. Plus they accelerate like shit.

        • Diesel costs more than gas here so any mileage savings are negated. Plus they accelerate like shit.

          Lolwaffles. Who told you that? My 1982 300SD (3.0l) is a bit slow off the line, but it's got an antique slush box based on a 1930s Chrysler design, without even a locking torque converter. But our 2006 Sprinter (2.7l) beats most vehicles across an intersection... it's got a five speed auto, and a VGT. Granted, it tops out around 80, but it's a 3/4 ton tall top cargo van. Something's gotta give, and in its case it's top speed that you don't need in a cargo van anyway.

          It also gets more than 10% more mileage t

          • I don’t know if you get the Mazda dual turbo 2.2l diesel in the US, but with 420nm/300foot/lb torque it accelerates very well indeed in my CX5.

            • Looks like we got it this year. I'd heard Mazda had committed to diesels in pass cars even in the US, but I hadn't been keeping up.

        • by cb88 ( 1410145 )
          Any 2 stroke detroit diesel would take issue with that... they rev for days, with modern tooling you could easily get one to rev to 5-6k RPM instead of the 3400 RPM they used top top out at. There are a couple videos on youtube of a guy doing just that at a truck pull. A modern diesel based on similar technology with modern electronics gets about 100HP per L of engine displacement... and more torque then a gasoline engine.
      • by MrL0G1C ( 867445 )

        Except of course it's not great technology, it's high CO2 and emits a whole cocktail of nasty things such as carbon monoxide, ozone, NOx and lung disease causing dust particles.

        No matter what improvements are made it's never going to be non-toxic and it'll always be a CO2 emitter.

      • Diesel is like nuclear power these days: great technology with low greenhouse emissions, but it has been Deemed Bad for Us. And is therefore banned. No matter what improvements are made.

        Err false. It has been deemed bad for us precisely because advancements across all fuel sources has proven others are bad. You sound like my mother "but they used to say petrol was bad"! Yeah no kidding, we used to fill the damn stuff directly with lead, and combust it at low compression.

        Diesel in its craving for good mileage has lead to horrible NOx emissions because there's no such thing as a free lunch. But since you speak so facetiously and somehow think that diesel is not actually bad for us, I suggest

    • Not everybody can use electric cars conveniently, lots of people live in apartments and/or park their cars in the street so overnight charging simply isn't possible..

      • by DogDude ( 805747 )
        A. People are developing fast charge methods (see an article here a few days ago about nickel). You may not need to overnight charge in a few years.

        B. There's no reason that parking meters, or street lights, or any existing urban infrastructure can't easily be fitted with electrical outlets for car charging. It's not a difficult problem to solve.
        • Your point B doesn’t necessarily solve anything - on a lot of residential streets in 1800s factory worker towns in the UK you have no off street parking, and no assigned parking, no street furniture you could convert, and lamp posts perhaps every 500 yards, which isn’t enough to support the dozens of cars between them. And you won’t find the funding for councils to fit millions of charging points on these streets.

          Until we get fast charging, akin to current gas station fill ups, electric c

      • Not everybody can use electric cars conveniently

        Then they should be prepared to pay to clean up the pollution they create.

    • Boat/Ship engines are where this is really needed. As you say, the writing is on the wall for cars and soon afterwards trucks.

      • by DogDude ( 805747 )
        Why wouldn't boats/ships go electric? It would seem like the whole weight/power ratio thing is especially moot for ships.
        • Why wouldn't boats/ships go electric? It would seem like the whole weight/power ratio thing is especially moot for ships.

          ... said the person with no idea of the scale of the problem.

          Batteries today have 1/100th of the energy density of diesel fuel. If we were talking about 1/2, or maybe 1/10, the energy density then that would not likely be much of an issue. With batteries being so low on energy density by comparison the issue of size and weight is something that makes electric ships far from being feasible.

          Oh, and before someone even thinks of replying, this is not something that the next generation of batteries will fix.

          G

          • Or we could drill a tunnel under the Bering Strait and build a railroad line between Asia and North America so we can use electric high speed freight trains to get the goods to the other side of the world a lot faster and with a lot less pollution than ships.

        • Why wouldn't boats/ships go electric? It would seem like the whole weight/power ratio thing is especially moot for ships.

          The whole range anxiety thing is a bigger problem for ships, which have to go further without refueling. But it's conceivable that we might build floating solar arrays along the route, so that ships could be recharged in mid-ocean, so it's not an utterly insurmountable problem. It's just complicated, and won't happen overnight. Also, we can't produce enough battery capacity to fill the demand for cars, container ships have to get in line. Hopefully some new battery technology will solve this problem (glass

          • The whole range anxiety thing is a bigger problem for ships, which have to go further without refueling.

            Y'know, they've got these things called "sails" for ships. Used them for centuries. They don't use any fuel, and they're not even necessarily slow (clipper ships, for example, were faster than steamships for a good while). Unless what you're transporting by sea is time-sensitive (cantaloupes?), it hardly matter whether it's wind-driven or powered these days....

            And the really great thing about sailing

    • Funny how they try and get on the climate change bandwagon with everything.
      "Soot is second only to carbon dioxide in climate change, and it's toxic, so its emissions should be minimized"
      So carbon dioxide is now worse than Methane, water vapor etc.

      However looks like a great breakthrough.
      • Apparently this is not an idea they made up:

        https://www.theguardian.com/en... [theguardian.com]

        "Huge quantities of man-made soot enter the atmosphere every year. Around 7.5m tonnes was released in 2000 alone, according to estimates. It has a greenhouse effect two-thirds that of carbon dioxide, and greater than methane.

        The biggest source of soot emissions is the burning of forest and savannah grasslands. But diesel engines account for about 70% of emissions from Europe, North America and Latin America.

        In Asia and Afri

    • by cb88 ( 1410145 )
      Just because VW was ran by a bunch of money grubbing idiots doesn't mean diesel in cars cannot work. Mazda has Skyactive-X basically being a diesel running on gas with spark ignition assistance (even when spark ignition is active it's still more efficient that normal engines as it ignites the spark as the pressure rises so that a pressure wave sets off the reset of the fuel for more even burn).

      Also there is Achates power engines... which could make sense in smaller cars since they produce about 90Hp per cyl
      • by AmiMoJo ( 196126 )

        The return on investment is rapidly disappearing though. Many countries have announced the end of fossil car sales after which the combustion engine will be relegated to special cases only. There's still some mileage (pun intended) in hybrids but even Mazda is releasing an EV now.

        • by cb88 ( 1410145 )
          That's just plain old FUD, the fact of the matter is unless someone comes up with a non lithium battery electric cars will remain fringe just due to economics and lack of enough lithium to make full fleet electrification possible.
    • It's too bad something like this wasn't invented a lot earlier.

      It was. Diesel fumigation - dilution and improvement in the "spread" of the diesel mixture by adding propane to it. Also known as Diesel Blanco.

      It reduced soot by 10 times or more, but it also resulted in the rather obvious side effect - NOX. That is why it was abandoned - we did not know how to remove NOX at that point (30 years ago).

      The more SOOT and the less efficient a diesel engine, the less NOX it produces. For example, my Isuzu Diesel is capable of complying to Euro 6 by generating soot like craz

  • by drnb ( 2434720 ) on Saturday November 02, 2019 @01:53PM (#59373048)
    Good, I hope this research produces results. The problem is really the fuel source not the internal combustion engine itself. Use a green carbon neutral fuel, improve the emissions technology of the engines, and there is little problem. Different tools for different jobs. Both internal combustion and EV have their roles.
    • Use a green carbon neutral fuel

      Sounds like an electric car with extra steps.

      • It could be fewer steps, if we could figure out biofuel from algae or something like that.
        • It could be fewer steps, if we could figure out biofuel from algae or something like that.

          Biomass fuels are a waste of effort. It's just solar power with terrible conversion ratios.

          Solar power has a hard limit, at least on Earth, of about 1000 watts per square meter. To turn this into fuel we can use means using some conversion process, a process with losses. With some kind of biological conversion by means of biomass fuel this conversion is very poor. This is sunlight, water, and effort, put to better use growing food and producing energy that doesn't compete with food for sunlight, water,

      • Re: (Score:2, Insightful)

        by blindseer ( 891256 )

        Sounds like an electric car with extra steps.

        Electricity from where? That would be important, no?

        If the electricity is from natural gas then it would seem to me that using electric cars is not much of an improvement, if there is an improvement at all. Certainly a combined cycle natural gas power plant can get 60% efficiency, and an internal combustion engine in a truck might get half that. Add in the transmission losses from the power plant to the charging point, losses in the batteries, and perhaps other losses, the gain would be minimal. In addi

  • will this tech stop idiots from installing devices on their diesel trucks which spew insane clouds of toxic black smoke?

    I doubt it.

  • Any combustion technology that can be used to increase efficiency of high output diesels is a good thing as we also rationalize battery and electrical distribution technology. Obviously the less fuel one has to burn to do the same amount of work is going to reduce carbon emissions.

    The problem today is that to quickly change over to new cars and trucks is going to be financially too difficult. It is hard to justify junking by obsoleting all the vehicles on the road the way Japan does to force the public to

    • by dargaud ( 518470 )
      The thing is, the first part of a car to fail depends pretty much on your use case. For some it will be the engine. For others like me it'll be the body (salt in the mountains). For others on bad roads it'll be suspensions, etc... So they make cars averaging the lifetimes of those and everybody thinks they got a stinky deal on the engine, or the body, or the suspension or whatever. Making it all easily interchangeable would be nice but add price and complexity.
    • The problem today is that to quickly change over to new cars and trucks is going to be financially too difficult. It is hard to justify junking by obsoleting all the vehicles on the road the way Japan does to force the public to buy new.

      California is doing it for diesel commercial vehicles over... 14k GVWR? I'm not sure. Maybe it was a bit higher. By 2020 sometime they will all have to meet the 2010 CA spec. That means they'll all have DPF and DEF. The rest of the fleet can be replaced in the natural process of attrition.

  • Could you please shut up? The very LAST thing we now need is a way to make diesel fuel clean and those pesky consumers can continue driving diesel cars. We need them to burn the other gas where we can dump a shitload of tax on without endangering the transport of goods. We need cheap crap in our stores and the last thing we need is them to be expensive because the trucks have to buy expensive fuel.

  • by Spinlock_1977 ( 777598 ) <{moc.oohay} {ta} {7791_kcolnipS}> on Saturday November 02, 2019 @02:48PM (#59373126) Journal

    If only VW had done this type of research, rather than figuring out how to cheat.

    • by ELCouz ( 1338259 )
      VW was caught for cheating on NOx not soot. A simple diesel particulate filter is enough for this.
      • DPFs suck rocks. If you don't do enough highway miles they have to inject fuel to regen. And no matter what, they eventually clog. Some of the soot turns into CO2, and the rest turns into smaller soot particles that are more carcinogenic. We're actually better off with no DPF, because you produce less CO2, and less highly carcinogenic (PM2.5) soot.

        SCR with DEF for NOx reduction is a good idea, but sadly every single implementation seems to be garbage. Every part of most DEF systems except the catalyst (and

        • Only 20 mpg? My cx5 2.2 diesel gets over 30 city and country, and no DPF problems at all. When it does a regen burn no soot comes out at all. Old tech you got there.

          • Only 20 mpg? My cx5 2.2 diesel gets over 30 city and country, and no DPF problems at all.

            Not yet.

            When it does a regen burn no soot comes out at all.

            Wrong. You just can't see it, because it's PM2.5.

            Old tech you got there.

            Yes, a 37 year old car is old tech. And it will probably still be running when your Mazda has failed, if I do the timing chain in a timely fashion.

            • Nearly 100,000 miles and not one spare part fitted, and no sign of DPF problems. The earliest model had a few issues, but was fixed quickly by Mazda. Even towing a 9 metre 1000kg trailer at 70 mph I get better than 25 mpg US. I’m willing to bet it will go way past 200,000 miles without issues. Of course, I service it regularly. There are some brands that do have bad DPF problems, particularly Toyota’s 2.8 HiLux models, absolute shitbox. The 6 speed auto is great too.
              The specs show no particulate

  • So if between 3 and 10 times of what is actually used in proper combustion enters the chamber... does that mean an engine using this principle immediately gets at least times four the mpg?

    Or does the fuel that "burns badly" still produce power?

    • It's not the total amount, it's the variation in concentration in different parts of the chamber. You'd only get small efficiency gains from this.

  • by Fly Swatter ( 30498 ) on Saturday November 02, 2019 @03:07PM (#59373176) Homepage
    I know that there is always a place for everything, but shouldn't kank kank kank Kank Kank KAnk KANk KANk KANK KANK KANK KANK KANK KANK KANK KANK KANK KANK KANK KANK BRRR BRR BRR BRR BRR BRR BRR KANK KANK KANK KANk KANk KAnk KAnk KAnk KAnk Kank Kank Kank kank kank kank kank....

    Sorry what was I saying? My neighbor just drove by in his diesel truck.
  • Comment removed based on user account deletion
  • But aren't there dozens of magic batteries about to sweep up into the next generation of energy usage? Why this?
  • They'd rather be rolling coal to overcompensate for their skintag-sized penises.
  • a modern diesel engine is just way to complex, you have so many parts to make it somewhat performant/comfortable to be used as an engine in a passenger car and then you have way to many parts to try to keep its combustion clean. and all of these fail, all the time, it's horrible how unreliable diesel engines have become compared to a simple diesel engine what all that crap on (those basically almost run forever).

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