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Power Science

A New Process Turns Sewage Into Crude Oil (newatlas.com) 181

Big Hairy Ian shares this report from New Atlas: The U.S. Department of Energy's Pacific Northwest National Laboratory has found a way to potentially produce 30 million barrels of biocrude oil per year from the 34 billion gallons of raw sewage that Americans create every day... [T]he raw sewage is placed in a reactor that's basically a tube pressurized to 3,000 pounds per square inch and heated to 660 degrees Fahrenheit, which mimics the same geological process that turned prehistoric organic matter into crude oil by breaking it down into simple compounds, only...it takes minutes instead of epochs... The end product is very similar to fossil crude oil with a bit of oxygen and water mixed in and can be refined like crude oil using conventional fractionating plants.
After six years of development, they've licensed the process for a $6 million pilot plant that's expected to launch in 2018.
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A New Process Turns Sewage Into Crude Oil

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  • by ShooterNeo ( 555040 ) on Saturday November 05, 2016 @01:40PM (#53219409)

    The USA burned through 7000 million barrels of crude oil in 2015, so 32 million from sewage conversion is just a rounding error. Also, since the sewage comes out at many disparate locations across the country, building one of these plants at every sewer plant might not even be worth the hassle.

    • by guruevi ( 827432 ) on Saturday November 05, 2016 @01:46PM (#53219423)

      It's almost half a percentage and it takes care of the sewage problem. It seems the process is simple enough that having one near a large city might be both useful and cheap, perhaps even farms could find it useful. Hopefully we can eventually get off crude for all our energy needs and all sorts of biodiesels might make up where oils are still necessary.

      • It's going to be expensive to maintain that pressure and that temperature.

        But what people miss is that the half a percentage point reduces demand for the most expensive oil.

        Say Oil is produced at
        $10 a barrel (19.5%)
        $24 a barrel (10%)
        $40 a barrel (40%)
        $50 a barrel (30%)
        $65 a barrel (0.5%)

        The price for every barrel of oil will be $65 a barrel (out side of some hedging contracts).
        So if you can reduce demand for oil by just half a percent, the price for every barrel of oil will drop to $50 a barrel.

        Of cours

        • That's a really neat argument, Marco. I knew oil was inelastic - as I understand it, the current situation is due to a very small imbalance between supply and demand.

          With that said, I think you're still wrong and here's why : the production cost of sewage->oil is probably really high. The reason I think that is that you need a lot of sewage for very little oil, so you need a big and expensive and complex plant. And there's no way to get good economies of scale if you can't really pump sewage very far

          • If they can find a way to supply the energy required for pressurisation and refinement by using wind and/or solar, then the process could act as a 'battery' of sorts to smooth out supply/demand imbalances in the grid.
      • by Anonymous Coward

        Incorrect. This does not take care of the sewage problem. It doesn't use the actual wastewater; instead it uses the sludge which is output as a byproduct from a conventional wastewater treatment plant. So you still need to have an entire wastewater treatment plant like we have now, and this just handles the sludge the plant produces.

        Right now sludge is dewatered and partially sterilized and then goes to (typically) one of two places: either it is sent to a landfill to be used as cover (it is not the tras

        • either it is sent to a landfill to be used as cover

          As less and less waste goes to landfill, there will be correspondingly less need for sources of 'cover'. This new process can provide an alternative use for all that sludge.

          it goes through additional sterilization and is used as fertilizer on farms or is sold as fertilizer at retail.

          Then in this sense the new process is neutral as regards the energy required to sterilise the sludge. If it's used as a fuel source, it doesn't need to be made sterile. Plus, many, many people have problems with the use of sewage sludge on their fruits and veggies. Besides the diseases, another problem is that sludge contains the byprodu

    • You realize that *eventually* we'll probably need to synthesize various sorts of hydrocarbon-based fuels, right? Our natural supplies aren't going to replenish themselves or last forever, and there isn't a viable fuel replacement for some types of applications, like aviation or boating.

      Besides which, we need to process our sewage anyhow. Why not turn it into something useful? Certainly worth a test plant to see how well it can work.

      • You realize that *eventually* we'll probably need to synthesize various sorts of hydrocarbon-based fuels, right?

        Fuels - maybe. But then again, industrial chemistry text books in the 1930s were berating people for being stupid enough to burn oil, instead of using it for something useful. As feedstock for the chemistry industry (most of the plastics you've ever used, including in your 3d-printer), for lubricating materials ... liquid hydrocarbons will continue to be used. Like it or lump it.

        Besides which, we

    • 32 million from sewage conversion is just a rounding error.

      Or a drop in the bucket.

      since the sewage comes out at many disparate locations across the country, building one of these plants at every sewer plant might not even be worth the hassle.

      It depends entirely on the size and complexity of the plant. Plus fuel production may not be the only benefit. This new system also replaces whatever the current treatment and processing system is. There might be some sort of gain there.

    • by ShanghaiBill ( 739463 ) on Saturday November 05, 2016 @02:40PM (#53219667)

      The USA burned through 7000 million barrels of crude oil in 2015, so 32 million from sewage conversion is just a rounding error.

      If you need to walk a kilometer, each step is only 0.1% of that distance, so there is obviously no point in taking a step. Thus, walking a kilometer is impossible.

    • They never said they were trying to solve America's energy supply problems.

    • by eth1 ( 94901 )

      The USA burned through 7000 million barrels of crude oil in 2015, so 32 million from sewage conversion is just a rounding error. Also, since the sewage comes out at many disparate locations across the country, building one of these plants at every sewer plant might not even be worth the hassle.

      I don't think this is particularly new. I read about something similar probably 10-15 years ago already.

      Thing is, the same process should work on a lot more than just sewage. Certain types of trash, butcher scraps, yard trimmings, maybe even pureed plastics could probably all be used as raw material. Really depends on how much a plant has to be "tuned" for a certain feed stock.

      It would be really cool if it could get to a point where the entire waste stream is ground up, the sewage is added to liquefy it so

    • by Charcharodon ( 611187 ) on Saturday November 05, 2016 @04:35PM (#53220039)
      That is the same argument people use to not pick up a penny. Until you do the math.

      To stoop down and pick up a penny takes 1 sec. $.01 for 1 sec is equivalent to $36 per hour pay for 1 second.

      I here the same argument for nickels ($180 per hour), dimes ($360 per hour), quarters ($900 per hour), dollar bills ($3,600 dollars per hour), 5 dollar bills ($18,000 per hour). People couldn't be bothered unless we were talking about $20 laying on the ground. ($72,000 per hour).

      So let's see 32 million barrels of oil of sewage from 34 billion gallons of sewage. So typical smaller city for a year. (New York produces for perspective 474B gallons per year) 32 million times $44 dollar on the barrel. $1.34 BILLION dollars. (New York would net $18.6B per year vs their $78B budget. Doubt they would be interested.) Yeah I can't think of too many cities that would like those kinds of numbers added to their tax base, considering most cities OWN all the sewage by way of public utility and just already happen to be collecting it and oh yeah already fork out truck loads of money to get rid of it.

      Not worth doing you say? Dumb idea you say?

      • by lgftsa ( 617184 )

        Check TFA, the article switched units while distracting us with big numbers. In fact, they switched two sets of units just to *ahem* muddy the waters.

        The 36 million *barrels* of oil *per year* is processed from a supply that creates 34 billion *gallons* *per day*.

        365.25 days per year, 42 US gallons per barrel, mumble...mutter...kcalc

        OK, you'll get 36Mbbl oil from 295Gbbl sewage, 0.00012 oil/sewage, or 8208 sewage/oil.

        At US$45/bbl, you have to process 7660 gallons of sewage per dollar to break even.

        • by lgftsa ( 617184 )

          ...and of course I typo'ed the 30Mbbl as 36Mbbl.

        • If that is the case then the whole thing is mostly bullshit. (Literally.) That would be the entire output of the US per day, and as you stated before too much of a pain the ass to do on a local scale. The big cities that have the most crap flowing might be candidates, since they have the quantities and the concentration, but the rest not so much.

          The only small scale stuff I've heard of that makes more sense are the dairy ranchers that use the manure pits to generate methane gas which is directly fed in

      • To stoop down and pick up a penny takes 1 sec. $.01 for 1 sec is equivalent to $36 per hour pay for 1 second.

        That's a totally bogus calculation. There only one penny, so it's irrelevant how many theoretical pennies you could pick up in a hour.

    • It's not at all insignificant. The carbon needs to be removed from the sewage before it is released to the environment, and that isn't free no matter how it's done. Heat+Pressure isn't that complicated to do, especially if some of the heat can be generated from exothermic processes. However, I'm not sure it would actually compare too well with processes involving bacteria.

    • by Reziac ( 43301 ) *

      The real savings might be in no longer needing vast sewage treatment plants, which for metro areas, and areas with high ground water, can be a financial and ecological adventure. And instead of construction cost followed by your taxes or sewer fees going up to maintain it, it would be construction cost followed by income (probably enough to cover operating costs) as the product was sold at something close to crude prices. Even if the cost/income was a wash (and I didn't look for operational costs for the co

      • I agree there. It's just not something to run around shouting Eureka! about. Discovering a workable form of fusion power, or battery costs + solar panels dropping to the point that they make sense for the baseload, that's a Eureka moment.

  • by Tablizer ( 95088 ) on Saturday November 05, 2016 @01:48PM (#53219439) Journal

    ...in a good way

    • We need to prepare ourselves for "peak shit" ...

      Oh, wait, so long as we have politicians, energy will be cheap.

      Now we finally know how Trump will make America rich again!

      • by ghoul ( 157158 )

        He said great not rich. We are already rich. But not great. Why? Too many of those people are also rich... So we need a Turmp in the White House. BTW the President has hardly any power to do anything on domestic policy if Congress does not agree. He does have a lot of power on foreign policy so when electing a President you are electing more for what America's relationship with the world will be rather than Washington's relationship with you. And on that front we are SOL.
        We got Trump who wants to start trad

  • by bugnuts ( 94678 ) on Saturday November 05, 2016 @01:49PM (#53219443) Journal

    It sure sounds like it's not a cost effective way of making oil, but it might be very cost and space effective in sewage treatment.

    It would be carbon neutral, very fast in comparison to traditional treatment, and sounds like there's no methane release (an issue in normal sewage treatment). If they can separate it on site, they can use the fuel generated to power the plant.

    • Why is everyone saying this is carbon neutral? It doesn't sound to me like this is a part of any carbon cycle, nor is it sequestering carbon. It's, in fact, freeing carbon from the cycle by turning it in to oil then burning it, releasing the exhaust into the atmosphere.

      This is as far from "carbon neutral" as you can get.

      • Erm, which school did you attend to?
        Perhaps you should try to sue them for your stupidity?

        What would happen if you drop the sewage somewhere? Hm?

        You have no idea?

        Wow ...

      • It doesn't sound to me like this is a part of any carbon cycle

        Atmosphere -> Plant -> Human -> Fuel -> Atmosphere
        Atmosphere -> Plant -> Animal -> Human -> Fuel -> Atmosphere

        • by Calydor ( 739835 )

          But what if it's actually Atmosphere -> Plant -> Animal -> Fuel -> Atmosphere?

          Why do humans have to be in the equation for it to be carbon neutral?

      • Oil has additional uses, other than as a fuel.

      • It's, in fact, freeing carbon from the cycle by turning it in to oil then burning it, releasing the exhaust into the atmosphere.

        No, it's doing no such thing. All it does is that it inserts one more link into the chain. How could you ever put "freeing carbon from the cycle" and "releasing the exhaust into the atmosphere" into one sentence? Either you believe that the atmosphere is not a part of the cycle, or your thinking is incoherent, or both.

    • This begs the question of what the energy return on energy invested (EROEI) of the process is, that's what is most important I think.

      • by HiThere ( 15173 )

        As they haven't yet built the pilot plant yet, I doubt they could give a decent answer to that. If you got one it would be from the marketing department.

      • EROEI may not necessarily be the most meaningful measure here since the inputs may be quite different from the outputs. You could use, e.g., solar heat for this. Sunlight is cheap and heat can be stored reasonably easily.
  • Bergius process? (Score:5, Informative)

    by mbone ( 558574 ) on Saturday November 05, 2016 @01:50PM (#53219447)

    Sounds a lot like the German Bergius [wikipedia.org] process to convert coal to oil (which largely kept Nazi Germany running in World War II). That ran at ~500 C and ~50 MegaPascals; although it ran on coal, what it really did was hydrogenate carbon into oil. I suspect that they have just adopted this for use on carbon-rich garbage. I also suspect it will be tough to make a profit on it, at least at the present price of fuel oil and gasoline.

    • should be reasonable if you have a nuke plant that can provide electricity and direct heat.
    • I also suspect it will be tough to make a profit on it, at least at the present price of fuel oil and gasoline.

      Since treating and disposing of sewage is a very real need, this process wouldn't necessarily have to be profitable on its own to still be worthwhile.

  • Really no damn mention of the cost ? That should be a giant red flag to anyone.

  • So biodiesel exhaust made from deep frier waste supposedly smells like french fries. The exhaust from the fuel from this process smells like? :-)

    Yeah, the pressures and temperatures of this process are different and breaks things into simpler molecules so there is probably no "special odor".
  • Convert both to barrels per year, and we get ONE barrel of crude out of ~226000 barrels of sewage.

    Hardly an efficient process. Not even sure it's more efficient than just filtering the sewer water for the waste oil that might have been dumped....

  • This article says that 34 billion gallons of sewage a day ....

    Can be turned into 30 million gallons per year.

    I'm too lazy to math that out (and my fingers are greasy right now from this egg roll) but that's a few assfulls of shit (more than a few), and a logistical nightmare to turn the theoretical into actuals.

  • by Teppy ( 105859 ) on Saturday November 05, 2016 @02:16PM (#53219567) Homepage
    If the summary is correct, to make a single barrel of oil you must process 34B*365/30M=413,666 gallons of sewage? Hard to imagine this being remotely cost effective.
    • Yes, and from what I calculated the energy needed to heat the sewage would be approximately equal to the energy in the oil produced (~34 kJ to produce ~46 kJ), although I imagine that a good portion of that would come from exothermic reactions from the ~40% carbon that doesn't end up as oil.

      The more important thing though, is that what's being processed is not sewage as many people got the impression, but sewage sludge, the solid portion. This means that this would not replace any of the sewage processing (

  • You put the sewage into a bag, you tap the bag, you use a membrane to separate the methane, you compress it and it has many uses.

    For a fancier bag, use AIWPS [sdsu.edu].

    To replace gasoline, use Butanol [wikipedia.org].

    To replace diesel fuel, use "green diesel" — not transesterified biodiesel, but you actually use a fractional distillation column to "crack" waste fats as you would petroleum. It has none of the usual problems of biodiesel, namely acidity or a high gel point.

    HTH, HAND

  • by Daemonik ( 171801 ) on Saturday November 05, 2016 @02:39PM (#53219663) Homepage

    There's been a pilot plant for the process since 2004 in Carthage Missouri. Last reports were that it was running at a loss, but it did successfully turn sewage and offal from meat processing plants into crude oil.

    Link [wikipedia.org]

    • basically a tube pressurized to 3,000 pounds per square inch and heated to 660 degrees Fahrenheit

      I didn't need to read more than this to know someone would mention TDP. :) It seems to be the obvious conclusion that is essentially the same process. Not to mention that Fischer-Tropsch, of the 1920s vintage, can apparently use biomass as well.

    • There's been a pilot plant for the process since 2004 in Carthage Missouri. Last reports were that it was running at a loss, but it did successfully turn sewage and offal from meat processing plants into crude oil.

      And what an incredibly idiotic idea that is. You turn the waste fat into diesel fuel and you compost the rest (meat can be composted if mixed with other material and if the right organisms are introduced) and make methane which has a million and one uses.

  • [T]he raw sewage is placed in a reactor that's basically a tube pressurized to 3,000 pounds per square inch and heated to 660 degrees Fahrenheit,

    A) Where are you going to get all that energy to pressurized and heat the tube?
    B) Is the overall energy loss greater or less than existing battery systems?
    C) Why not use that energy directly instead of making crude oil that has to be refined?

  • So efficient imagine that: It only takes 1.6 gallons of petroleum energy to produce one gallon of crude shit. Of course the crude shit must still be refined to make it usable so that drops the efficiency a bit more...

  • and you have a total solution for providing electricity, water, oil, taking care of sewage, and even providing oil for plastics, etc.
  • Basically, put water at 4000 PSI and you can dump loads of heat into it without it turning into steam. Now dump Oxygen into it and it will basically break down any organic molecule.

    The problem has always been how to scale a reactor vessel large enough and strong enough to make it suitable for commercial use.

    The big question is whether it can economically scale.

  • Is this going to require more energy in than out like the ethanol scam? In this case it wouldn't be unreasonable to ignore energy spent producing the food, IMO, as it has already served an important purpose. But I still want to see how it stacks up to say drilling, transporting, and cracking petroleum.

  • Slashdot fell hard for this stuff over 10 years ago. It isn't any more practical now than it was then. Classify it with flying cars, cold fusion, and any significant energy source at all environmentalists won't protest.

  • And just how much energy is required to produce one gallon of this stuff? How much heat is released from the process into the atmosphere? Fighting global warming is much more complex than simply trying to release less CO2. Burning vegetable oils often gives off a scent when use in diesel engines. It is one thing for your exhaust to have a hint of French Fried foods and quite another to have an odor of human waste.
  • Not this shit again.....
  • "Same shit, different day."
  • How many barrels of oil (energy) is needed to generate the reaction?
    If it eats 10bbl of oil to make 2 bbl of biooil, I'm not sure that's super interesting...

    Now, of course, if we could ever get fusion going.. I hear it's only about 30 years away.

  • Oh, for FSM's sake, how many links in the chain of energy extraction / production there are? The article is just cherry-picking on one step that is more efficient.

    And to what end? To generate more fuel for CO2-producing engines?

    PNNL, WTF are you thinking?!?

    This process is thermodynamically negative once other factors (like heat capacity, efficiency of recovery of that heat, and whole slew of other details) are included. That is these relevant factors are not ignored.

    Dumb. dumb, dumb of you, PNNL. One re

  • so we can use it to pollute the air instead of the water.

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