Coating Promises Scratch-Proof CDs, DVDs, LCDs 542
13.7BillionYears writes "NewScientist reports that TDK has developed a transparent polymer for LCD screens and optical media that is impervious to general neglect and abuse. Quoth the reporter, 'In one of the most convincing technology demonstrations this reporter has witnessed, I was handed a CD, a wire-wool pan scourer and some permanent marker pens, and invited to scratch or mark the discs. Hard as I tried, I could not make a single mark on the disc with the scourer. And the ink simply wiped off.' The coating is apparently responsible for Blu-Ray's new caddy-less form factor."
For cars too? (Score:5, Interesting)
There's no mention of price, and more importantly, the ease of removal if this protective coating is somehow scratched. I find the current PDA sheet very difficult to remove (as if you're about to pull the LCD out).
And will record companies do more to prevent "backup" copies now that you simply can't scratch your CDs anymore??
Re:For cars too? (Score:4, Interesting)
I imagine the coating won't put up much of a fight to simple breakage of the disc. Though I suppose such occurrences are less frequent than severe scratching, it's still a valid concern for someone who travels with or otherwise moves their media about frequently.
Re:For cars too? (Score:4, Funny)
Re:For cars too? (Score:4, Funny)
Re:For cars too? (Score:3, Insightful)
From what I've seen, they're already do as much as they possibly can.
Re:For cars too? (Score:5, Funny)
> From what I've seen, they're already do as much as they possibly can.
Re:For cars too? (Score:4, Funny)
You don't understand, they are actually making it easier for you. Really.
Just back up one song from the album, and a text file that says "more shit like this". Think of the space you save.
Re:For cars too? (Score:3, Insightful)
Ah but what about:
Re:For cars too? (Score:5, Funny)
Well, accidental? I always microwave them on purpose.
2 Year olds
Apply the coating to condoms.
Scratches from the other side of the disk
Apply the coating to the other side of the disk? (this answer is serious
Re:For cars too? (Score:4, Insightful)
WRONG! The top is FAR more vulnerable to damage. (Score:5, Informative)
You can have a pretty massive scratch on the plastic side, and judicious application of nose grease and a high-quality reader will do just fine. Scratch the data layer, and you're screwed.
They can still texture the top side, but *that* is the side that requires the best protection you can get on it, either way.
Re: WRONG! -- Wrong again! (Score:4, Informative)
A typical dvd would look like this:
Plastic coating.
Side 1 Content.
Back to back glue.
Side 2 Content, or just a blank side.
Plastic coating.
(optional) Label (if not a 2 sided DVD)
The total thickness is about the same as a CD tho, so only half as far to get through to the good stuff from either side. But as such both sides have some protection.
Re:WRONG! The top is FAR more vulnerable to damage (Score:5, Informative)
Fun Tip: Nuke a DVD for a minute or two and the two plastic disks will slide apart. Double the frisbees double the fun.
DVDs are "sandwiched", so they are quite safe (Score:5, Informative)
If you have an old or damaged DVD and CD, try scratching them from the label side. The CD will instantly have scratches that can be seen from both sides, but I'll bet you won't damage the reflective surface of the DVD if you scratch it with anything short of a box cutter. That's why the manufacturer logo and other preprinted text on the DVD-R label side appears a bit "fuzzy" sometimes - it is beneath 0,6mm a polycarbonate layer.
This [burnworld.com] was the only drawing I found without searching too long. It pictures a dual layer DVD, but the general construction scheme is the same.
Upper polycarbonate layer:
Outer label (optional, mostly used on movie DVDs)
Polycarbonate 0,3mm
Data U-1 and semi-reflective layer upper side (optional for dual-layer, double-side discs, only with no outer label)
Polycarbonate 0,3mm
Data U2 and full reflective layer upper side (optional for double-side discs, only with no outer label)
Inner label (optional, used on most DVD-Rs, only without label and not on double-sided discs of course)
Bonding glue
Lower polycarbonate layer:
Full reflective layer down side and data D-2
Polycarbonate 0,3mm
Semi-reflective layer down side and data D-1 (optional for dual-layer discs)
Polycarbonate 0,3mm
Thickness total ~1,2mm. All DVDs have two layers of polycarbonate with the primary reflective surface sandwiched between them (the secondary, if present, is embedded within). You can scratch the underside, diffracting the laser but you cannot peel off the reflective coating anymore like you could with CD-Rs. That gives DVDs a better durability and theoretical aging resistance, but how fast the glue between the sandwiches dissolves or affects the refletive layer is yet to be determined.
Each reflective surface has a capacity of ~4,7 GB, hence dual-layer discs have ~2x 4,7 and double-sided, dual-layer discs ~4x 4,7. (a little less due to longer pit lengths in dual layer recording) The rare "double-sided DVDs" actually have two sides of data like an old vinyl recording.
True story (Score:5, Funny)
2 Year olds
When my son was 3 years old (1991), I saw a Fisher-Price CD player and thought "hey, these newfangled CDs are supposed to be indestructible, what a great idea for a Christmas present".
Christmas morning, first thing as we are oohing and aahing over the cd player, a glass of milk gets tipped into it. No problem, quickly cleaned it out and it still worked.
The kid grabs a cd and starts running across the room. He trips, falls, and breaks the cd in half.
If you want to find new failure modes, just give something to a toddler...
Re:For cars too? (Score:4, Interesting)
Surprisingly, grapes [barnesos.net] are a lot of fun too.
Re:For cars too? (Score:3, Informative)
I also found it interesting that Sony-Ericsson released a similar plastic coating for the screen of their new phones, but isn't saying a word about how it's made or what other applications it has.
Re:For cars too? (Score:5, Funny)
So does that mean that I can take that plastic cover off now?
Re:For cars too? (Score:4, Interesting)
Like putting on a coat of hydrophobic Rain-X, the water will bead up (as described in the article) instead of sticking to the surface. It's the streaking water being splashed about in the rain that causes the greatest distortion when looking through the windshield. With that hydrophobic layer, the water almost instantly collects into large drops with plenty of space to see between them clearly, which are then pushed off by the wind.
Re:For cars too? (Score:5, Informative)
The windshield is actually layers of glass and a clear plastic, which holds the glass together as it shatters.
Safety glass breaks into cubes, but normal glass spiderwebs.
As a volunteer firefighter, and not only being trained on how to remove automotive glass expediently, but also having seen "forehead dents" in windshields (luckily no full-ejection of occupants out the windshield), I can attest to how it actually breaks.
BMW is putting Polycarbonate windows in the 740 series cars. You can't break those with a sledgehammer (I know someone who tried, our instructor on jaws of life tools).
Re:For cars too? (Score:4, Insightful)
Well, yes, quite true, but the windshield glass seems to break up quite a bit, while the plastic layer (which yes, I was aware of - it gives the windshield a lot of its shock resistance as well) holds it together to keep it from entering your eyes at top speed.
Unbreakable windows worry me, unless there's some easy way to remove them from the car from the inside even in the case of an accident. I hope that if the window's shape is deformed, the windows are designed to pop out of the vehicle. Otherwise, it'll make it all too easy to get trapped inside, especially if you start your experience in the back seat.
Re:For cars too? (Score:4, Insightful)
> that doing a header through breakable glass is much more desirable than
> through jaws of life proof brick wall like polycarbonate.
Statistically, if you go out through the windshield, you're pretty much dead,
no matter what the windshield is made of. Even if the windshield were made
of air, whatever you hit outside isn't bloody likely to be significantly
softer than a brick wall. Asphalt is the most likely thing. The steel of
another vehicle is second-most-likely. If you're worried about dying of
deceleration trauma in this situation, there's a nifty safety device built
into most newer-model vehicles called a "seatbelt", which if used properly
will generally prevent you from going through the windshield. HTH.HAND.
(Yes, the glass of the windshield would slow you down a bit going through
it, but since it doesn't have a lot of give, it doesn't do so gently. If
we made windshields out of two-foot-thick foam rubber (SPF), that might
help a bit, but it would also have the negative side-effect of reducing
visibility too much. The airbag is an attempt at a compromise partial
solution to this problem -- it only reduces visibility when it activates,
and in those cases it presumbly is needed rather more than visibility, or
so goes the theory.
The point of the unbreakable windshields is presumably to prevent injuries
(or fatalities) from outside objects coming in through the windshield and
whacking the occupants. If the occupants go out through the windshield,
there isn't a great deal that can be done for them. That's a DOA scenerio.
So instead of making soft windshields, it's better to _prevent_ people from
going there in the first place -- hence seatbelts and airbags.
Re:For cars too? (Score:5, Interesting)
why has this not been applied to aircraft? the plastic windows and canopies on aircraft are notorius for being super easy to scratch and always having some kind of scratches in them even when the utmost care is taken with them.
Hell, a car windshield made out of plastic would be far superior to the glass we have today. It would revolutionize the automotive industry in designs alone! a wrap around "jetsons" type of car would be possible.
Re:For cars too? (Score:5, Insightful)
Plastic windows on your car... probably not such a great idea - the problem with car windows is that they are designed to shatter into tiny pieces rather than large jagged chunks that can rupture organs and generally shred the passengers in the event of a crash. Glass is cheap and does the job well. Cool as it would be to have wrap around windows, I reckon the auto companies will be unlikely to shell out the development cash.
Re:For cars too? (Score:5, Informative)
The whole point of tempered automotive glass is to minimize injury to the heads of the passengers. Windshields use multiple layers of glass with a plastic film in between, to keep broken bits from flying into the vehicle's occupants. Side and rear windows are designed to break into small enough peices that lacerations are minimized, and lack stabilizing layers.
Contrast this with a plastic window. Most plastics are not very sharp when broken. The windows can be designed to bend outward easily. And they don't weigh anywhere near as much as glass, lessening the problems of momentum.
And since plastic doesn't have the inherent problem of normal glass (big, heavy, jugular-slicing chunks of razor-sharp material being flung about at incredible speeds), it doesn't need to have the same safeguards. To state otherwise is an example of FUD.
The safety problem, then, is easy to quantify:
Using your head at a velocity of 60MPH, does it hurt more to hit a 40lb glass windshield which will shatter (but maintain its mass and inertia) on impact, or to hit a 10-pound shatterproof plastic window which is flexibile enough to absorb your forward energy, and will remove itself outward from the vehicle on impact?
I don't have the solution to that problem, but I'd say that it's close.
On with the anecdotes:
Plastics (Lexan, in particular) have been used in race car windows for a Really Long Time Now. And since dead/blinded drivers can't win races, the people involved in selecting said windows have a rather vested interest in making sure that they're safe. So far, they've done just fine.
I'm guessing that if the automobile industry is keen enough on saving weight and materials that they're seriously discussing increasing voltage to reduce the weight of electrical wiring, that they'd really appreciate windows that aren't as heavy as the glass that they've been using forever.
If only Lexan didn't scratch so easily, I'm sure they'd jump all over it.
Oh, wait, I almost forgot. Lexan == polycarbonate == the stuff CDs are made of. Didn't TDK recently develop a coating to solve that problem?
Re:For cars too? (Score:5, Informative)
A 4 lb bird at mach
As far as I know, the problem with aircraft applications is that the set of requirements is lengthy:
- nearly shatterproof at high speed.
- impervious to cold, changes in density, including fogging.
- able to withstand repeated pressurization/depressurization
- ability to resist bird strikes.
Tall order. Most modern aircraft (both civil and military) use a poly/glass/poly sandwich, with a thin wire mesh for increased stability.
Other problem is from bulletproofing -- polycarbonate loses its strength over time. I think it's offgassing. Anyway, for this reason, bulletproof glass loses its rating after some time, and has to be replaced. I've seen a
Yes, the muzzle area for the birdgun is a mess of vaporized bird. and it smells funny.
Re:For cars too? (Score:5, Funny)
See, there was this guy who looked a lot like David Hasselhoff, and he had this sweet camaro dipped in this stuff that made it impervious to any attack. I think the car's name was KITT or something. Anyway, they had many interesting adventures but while KITT was never scratched on the outside, they never could get Hasselhoff's perma-whitefro shedding out of the upholstry.
Re:For cars too? (Score:5, Informative)
You mean Firebird, or more specifically, a Trans-Am. From what I remember reading, they had 13-some cars just in case they broke one... which did happen.
Did you ever notice that for the "car action" scenes, most of the footage was re-used ("turbo boost" stuff)...
I am somewhat sad at myself for still having a weak spot for a shiny black T/A - especially those model years. My friends call me white trash because of it.
Re:For cars too? (Score:5, Funny)
Are you sure it doesn't have anything to do with the mulletsgalore.com website?
Coasters? (Score:5, Funny)
Re:Coasters? (Score:5, Funny)
Uh-oh.. (Score:5, Funny)
Re:Uh-oh.. (Score:3, Funny)
Re:Uh-oh.. (Score:5, Funny)
Re:Uh-oh.. (Score:5, Funny)
I've heard people have good results with the application of Tesla coils to the problem.
Re:Uh-oh.. (Score:5, Interesting)
No, Good! We then have free roofing "tiles" that last forever. You know how much roofing tiles cost?
Re:Uh-oh.. (Score:5, Funny)
Re:Uh-oh.. (Score:3, Funny)
I doubt it would stand up for very long against some double-ought buck shot from a 12 guage.
Hmm.... (Score:5, Interesting)
Sounds pretty cool
Joe
Re:Hmm.... (Score:5, Funny)
Re:Hmm.... (Score:5, Funny)
There's a "screwing in a lightbulb" joke in there somewhere...
Re:Hmm.... (Score:5, Funny)
slick bricks.... (Score:5, Funny)
just a though!
eric
Re:Hmm.... (Score:5, Interesting)
Granted, the level of grafitti problems we had were only only 'nuisance level', the cost of treating the wall astounded me. Even with the treatment we still would have had to rent a pressure washer to clean it and have to redo the teflon every few years. It was much cheaper to sandblast and repair the damage.
The teflon isn't really a miracle solution.
I wish I'd caught some asshole tagging the house, but it's probably best that I didn't...I got pretty angry over the thing. We did set up a camera for a while and gave the cops the video, but that had no noticable impact.
Re:Hmm.... (Score:4, Insightful)
Re:Hmm.... (Score:3, Interesting)
Comment removed (Score:5, Insightful)
Re:You are not 1337 enough (Score:3, Insightful)
Re:You are not 1337 enough (Score:5, Funny)
Kids are very discerning, they won't just break anything. It has to be important. Otherwise a large proportion of my collection could have been saved by keeping a stack of AOL's handy ;)
PSP (Score:4, Interesting)
Re:PSP (Score:3, Insightful)
I guess the real question is (Score:3, Funny)
Re:I guess the real question is (Score:5, Funny)
I don't know which is worse - AOL raw or cooked!
Re:I guess the real question is (Score:5, Funny)
The worst is installed.
CD Rot (Score:5, Insightful)
Remember, theres two sides to every coating.
Re:CD Rot (Score:5, Informative)
*Yawn*... (Score:4, Insightful)
Until then, don't call it "scratch-proof."
Because it isn't. And it wouldn't be then, either.
p
Re:*Yawn*... (Score:5, Funny)
Re:*Yawn*... (Score:3, Funny)
hardness vs. brittleness (Score:4, Interesting)
Of course, the penalty of extra hardness is the fact that it becomes brittle. Glass CD's wouldn't scratch, but I'd prefer soft plastic over them any day.
I've got a synthetic sapphire crystal on my watch, and the rest of it is made of a hardened titanium, and 4 years so far without a single scratch. It's obvious that I've never whacked the crystal hard against a rock.
Re:*Yawn*... (Score:3, Informative)
It's been possible for years via chemical vapour deposition, and is being done commercially in a few places.
A harder plastic can make a bit of a difference, but once sand is involved polymers are not hard enough. The other way to do things is to have a surface that is soft enough to just get out of the way when something hard moves out of it - which is the approach taken on liner of chutes that crushed rock slides down.
Will this defeat the marker DRM exploit? (Score:5, Interesting)
Dude, I want that coating (Score:5, Funny)
Re:Dude, I want that coating (Score:5, Funny)
Re:Dude, I want that coating (Score:5, Funny)
I want! (Score:5, Insightful)
I just wonder if it's antireflective, too?
Re:I want! (Score:5, Interesting)
Most of the "hazing" would be due to build up of oils or fluids leaching in from the exposed edges when they are cut for framing.
Of course, scratch resistant is NOT scratch proof. Not now, not ever.
Err!
jak.
Odd... (Score:5, Insightful)
A coating that is (I assume) optically perfect enough to not mess up something as sensitive as the laser in a CD, and that durable, would be a boon for a huge number of industries.
I'll have to see it before I believe it, and then, if its true, someone's probably gonna make a good bit of money...:D
Blake
Re:Odd... (Score:4, Informative)
What is so horrible about caddies? (Score:5, Insightful)
I don't find the caddies around 3 1/2" floppies a significant hassle. Why can we deal with caddies on magnetic media, but not on optical media?
Re:What is so horrible about caddies? (Score:4, Insightful)
Re:What is so horrible about caddies? (Score:5, Interesting)
When the caddy sits on your desk, and you have to put the media in it in order to insert it into a drive (like early CD-ROMs and DVD-RAM) it becomes much less consumer-friendly.
Re:What is so horrible about caddies? (Score:3, Informative)
I had a drive that Gateway replaced for free because it had a nick in the tray that was scratching all my CDs to the point of some become unreadable.
Re:What is so horrible about caddies? (Score:4, Insightful)
Ideally they'd make the drive mechanism accepting a disc in a caddy the standard, but make the caddy itself optional for the media. People with a penchant for caddies could buy caddies and caddy their media as appropriate.
This way you could keep your most frequently used media in caddies (games, OS media, whatever), but buy cheaper decaddied media and store less frequently used media bare in binders or other storage systems.
I can appreciate mandating that all media be caddied would crank up the cost of media, but negating caddies completely doesn't make sense, either.
Childproof? (Score:4, Funny)
Oh yeah? (Score:5, Funny)
Withstand that, and then you may color me impressed.
Re:Oh yeah? (Score:3, Funny)
Our tests found that they do, but with one caveat: you have to wait for disks to pass through the ape's digestive track to get them back.
-- Somesonite Researcher
What about the other side? (Score:5, Insightful)
I can do it.... (Score:4, Funny)
Get RID of disks! (Score:3, Insightful)
Re:Get RID of disks! (Score:3, Insightful)
Added cost? (Score:3, Insightful)
Cellphones (and camera?) unscratchable LCDs are quite nice too...
Re:Added cost? (Score:4, Insightful)
But really all we are talking about is a possible manufacturing improvement in the mostly matured plastic film market. I would expect a number of these products to come out as different companies fight for market share. Until we get new polymers for the actual base material of the entire CD, this really isn't much different than that current press-on protector.
I'll just keep etching my stone tablets until then...
Also, I'd be happy if they simply replaced that super crappy plastic they use for the stupid CD cases. Whoever thought it would be a good idea to make a case that was more fragile than it's contents should be drawn and quartered.
Burning? (Score:5, Insightful)
Re:Burning? (Score:3, Informative)
Re:Burning? (Score:5, Informative)
What about finger prints? (Score:4, Interesting)
And, if it makes fingerprints stick less, then that'd be an added bonus. I wonder whether the ink-resisitant properties have any effect on oily or gummy buildups.
Anyone care to speculate?
other applications might be even more profitable (Score:3, Interesting)
CD ViceVersaReversa (Score:4, Interesting)
The real life test... (Score:4, Insightful)
I take the CD, and use it in my car. After listening to it, I toss it on the passenger seat, where it will slide down onto the floor when I stop quickly. There it will sit, for a month or more until I decide to clean the car. If it plays after all of the foot traffic that has been in and out of the car....then it is worthy of the front page blessing it recieved here at Slashdot.
Until then, it is hype. Let's get people using it and either proving its worth or its lack thereof.
This would be perfect (Score:3, Interesting)
Scratch resistant is good... (Score:5, Informative)
Sure they gave you some steel wool to scratch the CD with, it's only a 3-4 on Moh's hardness scale, as in not very. I'll be impressed when it can withstand being tossed shiny side town on a little bit of sand on a hard surface and rubbed around vigrously. Quartz/glass/sand/silicon are a great deal more likely to encounter your CDs than steel wool is and they're a 7 or so on Moh's hardness scale.
I picked Moh's because to explain because: Mohs hardness is defined by how well a substance will resist scratching by another substance. from: http://www.calce.umd.edu/general/Facilities/Hardn
Re:Scratch resistant is good... (Score:5, Informative)
Maybe more importantly, you can't bring old CDs within three feet of steel wool, or they catch fire, immediately destroying all other music within 10 feet and causing a Save Versus Nerd Jokes at dc40 to 50 feet for all non-magical non-living items in range.
Mod parent down, metamoderate modders down.
iPod? (Score:4, Insightful)
It seems a harsh wind can put a scratch on the display.
I suspect this isnt a NEW development... (Score:5, Interesting)
It seems just a new application of old technology, long overdue IMHO. When I used to work in R&D for one of the major opthalmic lens manufacturers (when they still had R&D) I recall the licensing of our scratch proof coatings to the optical storage industry was mooted on several occasions.
As the cost of these coatings was prohibitive; often costing up to $12USD per application, I suspect they may have found ways to reduce the cost or they could afford to sacrafice matching of RI or some degrees of scratch resistance.
Furthermore, I recall an undergrad student doing work with Diamond Like Carbon coating of optical media at a local university several years back. Althought the differing refractive indices of media and coating led to problems.
Id love to see some REAL detail about this technique and hear if it is possible to apply to existing CDs/DVDs... although back at aforementioned opthalmic R&D lab I coated all of my own CDs/DVDs that I owned at the time... Since the coating was RI matched, it even repaired scratches
err!
jak.
degradability? (Score:5, Interesting)
DVD's? (Score:3, Funny)
What about laserdiscs?
Re:Finally... (Score:5, Funny)
I can hear your CD player's various moving parts whimpering in fear.
Re:Pirates Beware? (Score:5, Insightful)
Re:For those who did not RTFA... (Score:5, Informative)