Surface Mapping Athlons For Fun And Knowledge 99
ryemax writes: "'Surface Mapped Athlon - Is Lapping Required?' is the title of today's bit of insight from FrostyTech. Basically we took an Athlon and measured to within 0.0005" how out-of-whack the surface of the aluminum plate is. With that knowledge and a few hundred values we made a nifty image map of the surface features. With that done, the picture was overlaid atop an image of the processor so all can see where surface flatness may be a problem. Why, you ask? Because I get really annoyed when expensive heatsinks/cold plates get suck on unflat surfaces - and thermal performance gets kicked in the arse. So, rather then just say "it's unflat", I decided to quantitatively prove it using a dial micrometer. Bottom line -- lap that Althon plate." Wow.
Surface mapping techniques (Score:1)
Combine that with an air balanced table and the software that ships with the scope and you'll get some pretty fly images of the surface
without all the fuss of a finicky scanning electron microscope.
Besides, I'll bet that glob of thermal goo would make it pretty hard to pull a proper vacuum.
Egc4ever@carolina.rr.com
Re:Uh... (Score:2)
Ridiculous (Score:2)
Secondly, why not lap the heat sink too? This is massive over-kill and totally inappropriate if you're using the correct thermal grease.
Again, the grease is there for a reason, and that reason is to create a better contact than crude "grit grinding" ever will.
Why not just fuse the heatsink to the chip (Score:2)
difficult to judge from the vagueness of details (Score:3)
Re:Uh... (Score:5)
If there is any air between the surfaces, it should be in as thin a film as possible. Better yet, replace the air with a thermal paste. The paste doesn't have as high a thermal conductivity as metal or ceramic, but it will be much better than air.
Thinner films of thermal paste are better, thus (I assume) the concern about flat surfaces. But if I had to pick, I would take a thick film of thermal paste over a thin film of air.
If you want to do a thought experiment on this, the dimensions of thermal conductivity are
Energy/(Time*(Length^2)*(TempDifference/Length)
i.e. BTU/(hour*ft*DegF)
Using these units, thermal conductivity is approximately:
Vacuum = 0.000...
Air = 0.014
Water = 0.36
Steel = 26
Aluminum = 117
Copper = 224
(Source: Perry Chemical Engineering Handbook)
Thermal conductivity does not take convection into account, but convection can be ignored in thin films.
Yes, Virginia, Lapping is a Good Idea (Score:1)
Because he's a tweak! (Score:1)
Well, maybe not so but there sure are a whole lot of people like that. Some are just perfectionists, like this guy. Some are fatuous. My favorite was someone who bought these little plastic rings that were applied to CD discs to make them sound better.
Bruce
Re:The person who posted this is wrong! (Score:1)
Fer cryin' out loud... (Score:4)
Whatever.
---
Wattabout changing the heatsink material? (Score:1)
You've gotta admire their dedication. (Score:1)
Just when you thought overclocking had gone far enough, some one comes along to prove you completely wrong. :-)
While not an overclocker myself, I have to admire the lengths to which people will go to pursue an extra few MHz... (Never mind that actual system performance on non-Quake-3 workloads won't feel ANY different, and you'll feel like you're in a sauna if you're in the same room as the machine....) ;-)
--Joe--
Re:You've gotta admire their dedication. (Score:1)
Actually, I was referring to the techniques in this article, which seem focused on removing a few extra joules from your CPU so you can go from, say, 600MHz to 650MHz. That's far less of a jump.
--Joe--
Heat sinks (Score:2)
These kind folks showed one way to improve conduction. IOW, make sure the contact surface area is improved. I can just see it: a true geek hand crafts one's CPU using high-grit sandpaper.
Is there a substance with a high heat conductivity that is also very flexible so that it clings to the CPU?
While air is a good insulator (hey, check out your double plane windows), the distances describe here are extremely small. Heat will be tranfered somewhat effectively. Right?
My take on this is that the heat conduction will not be uniform across the CPU. Then the weak link will cause failure. I wish that I didn't open my last beer before answering this question.
OT: Concerning /. answer to MS: You go girl.:-)
Re:This knowledge can be applied elsewhere (Score:1)
Polished vs Flatness (Score:2)
Re:Why not just fuse the heatsink to the chip (Score:1)
Timothy asks: Does meticulous have a superlative? (Score:2)
Yes. The word you're looking for is "anal."
Cheers,
ZicoKnows@hotmail.com
Re:Why attach a heatsink? (Score:1)
boats, cars etc and have precision
machining equipment at home. As for
material choice, gold is expensive,
whereas copper is not. Gold plating
your piece may be a good idea to
prevent oxidation.
Why attach a heatsink? (Score:2)
then why not just machine the plate and
heatsink yourself as one piece? And while
you are at it, why not make it out of copper
which is better than aluminum at heat
conduction (use annealed copper - it is
soft enough to conform to the insides of your
processor quite well)?
Wow (Score:1)
In all seriousness, this is impressive. But am I the only one that sees a globe in the surface mapping?
Re:Uh... (Score:1)
He's probably STILL using thermal conducting grease, but that isn't as important as getting a good connection in the first place.
I don't know about any of you... but the first (Score:1)
cruddy heatsink plate altogether...
Much MUCH more efficient to mount the heatsink
directly to the face of the chip...
the CHIP is FLAT
Miniscule amount of heat transfer paste...
rock solid stability...
I know I love MY Athalon
Durons too
Now if only the manufacturers would get off their
butts and finalize a chipset and m/b layout for
dual/+ Athalons
(Light travels faster than sound. That's
why most people appear intelligent until they
speak.)
Wanna buy a green magic marker? (Score:2)
I am willing to bet these guys are audiophiles. No, not guys who like their music to sound good, but guys who spend $600 on a power cord and talk about "richer bass and higher highs because we have a $600 6 foot power cord running from the wall outlet to our amp - never mind the crappy wiring in the house, out on the poles, etc."
Yes, there may be some improvement in the execution of the processor... probably in the order of one or two instructions per second. In other words they can't claim it to be so.
It is like the folks who make the Splitfire spark plug and Slick 50 oil treatment. They claim "get a 15% increse in gas mileage!" Well, the thing they forget to mention is that your gas mileage varies by 15% all the time. It is based on weather, stop and go driving, etc. etc. etc.
So, these guys are spewing forth nothing but snake oil. Take my advise and ignore them, and instead of spending 1/2 hour grinding your Athlon, spend it doing something productive like watching TV or cleaning out your sock drawer.
Before/After temperature measurements? (Score:1)
What I'd really like to see is before and after temperature measurements. I think that's the only way to gauge the effectiveness of any lapping procedures.
I suppose you could also solve the heat-transfer equations for various partial/full contact ratios to get a feel for how much improvement is possible but I'm just not up to it right now.
--
Re:Uh... (Score:1)
This is just plane silly. (Score:5)
2) After lapping the processor, then letting it run to operating temperatures, I bet the processor warps some due to differential coefficients of expansion and just cranking the processor on to the motherboard, and the heat sink on top of that.
3) I _assume_ that the the little numbers next to their psuedocolor matrix is a color bar, which shows all of about 1.2 mm of difference in surface relief. When you take in to account the crudity of their measurments, the error bars are probably about that big.
4) Do the math. Heat flux is inversely propotional to the distance between the two surfaces and proportional to the thermal conductivity of the medium and the temperature gradient (q = -(k dT)/l). If you change the distance between the heat sink and processor only a little tiny bit, you only change the heat flow a little tiny bit. It's linear. As long as you increase k by putting heat sink compound, and the distance l isn't huge, then dT mostly takes over.
In other words: Use a good heat sink that stays cool and will make a large dt. Use a thin coat of thermal compound. If your processor still gets too hot, turn down the clock speed a little! Geez. Talk about too much time on your hands.
Re:Processors shouldn't need heatsinks (Score:1)
--
Another way... (Score:1)
I took the heatsink and chip, and applied a thick slurry of Comet cleanser (the abrasive kind) and water. Then swirl the chip and heatsink in a circular pattern, the Comet will grind down the high spots on the CPU and not mess with the low spots. After a few minutes, wipe it clean and see how much shiny surface is showing. Repeat until you get about 20-30% area polished, thats good enough to clean the whole thing up and use a THIN layer of the thermal grease, swirl it into place just like you did the Comet to get the thinnest layer possible.
Those of you absolutists can go for 100% mirror finish on the CPU, then it is perfectly matched to your heatsink. You still need the grease, but just the slightest amount. The heatsink black oxide coating will not be removed, it's harder than the Comet particles.
Oh yeah, DONT do this to a CopperMine processor or PowerPC, you dont want to put that much stress on the bare silicon back of the die.
Not So Ridiculous (Score:1)
Re:why is this a " (Score:1)
aargh
overclocking craniums (Score:1)
nmarshall
#include "standard_disclaimer.h"
R.U. SIRIUS: THE ONLY POSSIBLE RESPONSE
Re:Fer cryin' out loud... (Score:2)
As for a case example of how Joe overclocker and insanely high grit sand paper can really help things by lapping both processor and heatsink (Well, my name's not Joe, but you get the point): I did the process to two of my celerons. Now, the celeron's little bump map picture was similar to what the heatsinks probably was, depressed in the center and raised on the edge, leaving a nice little valley of one of the world's best insulators, air. Sandin' down that guy took my tempurature readings (as measured by the thermistors on my BP6) from 45C to 36C.
I should note for completeness that I did sand down to copper, not just go for flat.
can't lap on your granite countertop! (Score:1)
You can't lap the heat sink mounting plate much flatter with sandpaper on your granite countertop (or any old glass plate for that matter). As a woodworker who tunes his handtools, I can tell you that lapping requires a VERY flat surface. These can be had relatively cheap, but you have to go out and look for them. I got mine from Lee Valley Tools [leevalley.com]. Then mount the sandpaper very carefully. It's best to use plastic backed abrasives, rather than cloth or paper backed stuff. Or simply use loose grit.
You also have to hold the tool to be lapped at a very consistent angle and apply consistent pressure/force over the entire surface to be lapped and over the entire lapping stroke. No rocking, no twisting, just smooth moves.
If you use just any hard surface that appears flat to you and don't practice your lapping technique, you might end up with a severely dished surface!
Re:Wattabout changing the heatsink material? (Score:1)
I used to be in the jewelry industry. Maybe i ought to start a little cottage industry, making silver heatsinks to order.
Hmm.
Re:The person who posted this is wrong! (Score:1)
The person who posted this is wrong! (Score:5)
Old .. but still amusing (Score:1)
It was in a quickie a little while ago.. But still amusing nonetheless.. =)
Daniel
daniel@splink.net
No thanks, I'm good. (Score:2)
Athlon overclocking issue (Score:1)
For a start, a 5mm grid? OK, if you want to not take too long in making your mesaurements. And don't forget those measurements were made by hand and eye using some unknown micrometer.
Second, the cache chips do not get very hot anyway. If you look at an Athlon minus the plastic outer shell you can see that the raised metal doesn't even touch the cache chips, there is a 1mm chunk of heatsink goo providing all contact. The part that matters is the part right above the die of the Athlon. And according to ryemax's questionable measurements, it's 100% flat - of course it isn't, but it's flatter than he can measure.
Lapping can't really hurt if it's done properly, and not to excess, but I can imagine lots of people taking a piece of sandpaper to their plates and making it into a nice rounded lump. The Athlon heat spreader plate has great big pins sticking out of it, so you can't lay it flat on a piece of glass while lapping - obviously he didn't do that. You could glue fine-grit paper to a piece of wood, but would the wood be flat? And while I'm ranting I have to laugh at those articles that show a PPGA Celeron wrapped up like a mummy so it doesn't get wet during sanding - these chips are allowed to get wet! I used to build prototypes by hand, wash the rosin off with solvent and then lather the whole board up with palmolive and a paintbrush before rinsing in water and drying in hot air.
If you do lap a chip don't bother with 1500 grit, you'll be there all night. And don't expect this to help very much. If a chip won't POST or boot at a certain clock speed then it's not going to do it lapped either, all you're looking for is to keep heat down once it builds up, possibly avoiding a crash once you're up and running.
A word on Athlon heatsinks: the standard one generally works fine. Two great alternatives are the Alpha 7125, and the Arctic Circle. I suspect other Alpha heatsinks like the PPGA or FCPGA versions would also be good on an Athlon, but the mounting hardware is wrong. The heatsinks on offer at http://www.coolwhip.dk look like they are also good but fit in a more constrained space. They also have peltier, slot 1 and socket 370 models.
Overclocking is about more speed for less money just like putting a big rear spoiler on your Honda is about performance - it is a bit, under certain conditions, but mostly it's just about looks. It's about having shiny flat surfaces, a big shiny copper or milled aluminium heatsink, or big dual fans. No wonder there is a market for cases like the submarine. (http://www.nikao.net/) It's also about feeling like you're sticking it to a big company. Well, as long as you ignore the fact that a top heatsink costs up to $60, and a "golden fingers" voltage and multipler switch can also cost up to $60. But remember, it's not AMD or Intel that got the money.
I do it - I have a Celeron 400 that's happy at 600 with a nice Alpha heatsink on it, as a third machine. I've extended that machine's useful (not operating) life a little.
Re:Uh... (Score:1)
As for those of you who aren't sure about lapping, it's grinding down the rather large amount of extra metal on certain processor cores such as the Socket370 Celerons, flattening it to an incredible amount. Most people equally lap their heatsinks, and a few have gotten them so flat and clean that they got impact welded
Re:Because he's a tweak! Please NOTE (Score:1)
Re:Extrem Overclocking (Score:2)
Re:Heat sinks (Score:1)
Silicone sealant. Well, maybe. I haven't done any "scientific" assesment of how well it works. But in at least one case it helped settle down a nasty broadband amp. Maybe if someone has a better understanding of this goo they could offer some insight into its heat conductive properties
Would I use it on a brand new Athlon? Hell no. But I overclocked an old Mac once and, not having any of the normal heat sink compound on hand, I used a dab of silicone instead.
Now, I'd just be happy if I can get an effective cooling system that doesn't set my ears ringing after 40 minutes in the room. *&%!#$*& noisy fans.
Re:Because he's a tweak! Please NOTE (Score:2)
Contact resistance... (Score:1)
-Jeff Albro, BS in Mechanical Engineering.
Re:Because he's a tweak! (Score:1)
At least he's lapping it in the right pattern (figure 8 gives flat, circles give curved surfaces). I wonder if he has a precision flat that he's lapping it against, if you want to lap 3 mils off the surface your lapping on should be flatter than that, no your kitchen table won't work.
Re:This is just plane silly. (Score:1)
He did measure the heatsink (3rd page of the article) but didn't plot it because he found it was flat.
Re:Uh... (Score:1)
Re:Because he's a tweak! (Score:1)
Sorry to burst his bubble.
Re:Uh... (Score:1)
Re:Uh... (Score:4)
Working the surfaces optically. (Score:1)
The thing not mentioned in the article is that flat surfaces aren't needed, as you've noted with flexible materials, but matching surfaces. Two flat surfaces will do, but so will two spheroidal surfaces with the same radius of curvature. Or perhaps I should say opposite since one will need to be concave and the other convex.
The Truly Devoted (or Truly Mad) could go as far as abandoning the micrometer and going to optical tests and optician's methods for working the surfaces if they were sufficiently careful.
Myself, I'd use the heat sink compound and not go that far, but that's just me. There is a point of diminshing returns. Amateur Telescope Making Book I, Book II and Book III, edited by Ingalls, have much detailed information on shaping optical surfaces. I recall that Books I & II would be the more likely for this. The contact will get much better with optical working techniques. This can become a problem as the two surface worked against each other can become wedged with their adhesion if the material between them is permitted to dry out. I have wedged and unwedge glass disks. I'd not want to have to do the unwedging with a relatively expensive and small processor.
A note for anyone going to check out those books: They were written/editted with a 'revised' spelling, so 'technique' is spelled 'technic' amongst other oddities.
Re:Wanna buy decent sound? (Score:1)
Don't mistake equipment junkies for audiophiles. By definition, audiophiles love sound. The best of them are willing to _listen_ (instead of measure or speculate) to find equipment that sounds good.
They'll never be convinced by some guy who says it _shouldn't_ sound better when they've heard that it _does_, green magic markers or no.
Take this troll elsewhere. Too bad I'm out of points for the moment.
They are missing something obvious here (Score:1)
Probably an optimal solution to the cooling problem would be to make the heatsink an integral part of the processor casing, with only the fan replaceable. Of course, this would make liquid cooling difficult, and would not be popular with over-clockers.
Re:This is just plane [sic] silly. (Score:1)
1) The stated value of measuring accuracy is bogus. For one thing, if he did it with a micrometer you are getting thickness of the plate, not flatness of the plate.
He used a dial micrometer, not a caliper micrometer. This accuracy is quite reasonable, especially using proper techniques (granite surface plate, etc.).
2) After lapping the processor, then letting it run to operating temperatures, I bet the processor warps some due to differential coefficients of expansion...
I bet not. If the processor is expanding and contracting enough to flex a reasonably thick aluminum plate, you've got another bag of problems anyway.
If you change the distance between the heat sink and processor only a little tiny bit, you only change the heat flow a little tiny bit.
Agreed. I found the article interesting and credible, although such methods are not necessary for 99% of average users/overclockers.
Re:Extrem Overclocking (Score:1)
I remember seeing that in a quicky awhile back... pretyy cool though, and completly relevant...
It's better if it isn't flat. (Score:2)
Re:This is just plane silly. (Score:2)
plane silly ? 8-)
I'd agree. It's difficult to measure the out-of-flat anyway, and you'd really need to do this at operating temperature.
My main concern would be the lapping process. I'm a woodworker, so I know a fair bit about accurately lapping metal (for sharpening) and it just isn't easy to make an accurately flat surface. 30 thou inaccuracy is bad for the manufactured Athlon, but I bet that most overclock D00DZ who attack their CPUs with glasspaper actually end up worse off.
Secondly, why should it be flat anyway ? It needs to match the heatsink, rather flatness itself being important, yet they didn't measure the flatness for any heatsinks ! I wouldn't be surprised if a 20 buck heatsink & fan assembly is much worse.
If it were me (and I really cared), I'd be drilling and tapping across the surface to try and squeeze heatsink and spreader plate together
*sigh* (Score:2)
*sigh*
Re:*sigh* (Score:1)
Re:Processors shouldn't need heatsinks (Score:1)
Now the ARM is also typical RISC with really not a whole lot on the die. Sure, you've got peripherals and misc but it's also been specifically optimized for lower power consumption. Does the crusoe need a heat sink? Probably not and given that it's supposedly as fast as and compatible with a PIII 500 , now that's a chip that we should be thinking about.
overclocking can only go so far.. (Score:1)
========================
63,000 bugs in the code, 63,000 bugs,
ya get 1 whacked with a service pack,
Re: Why people overclock (Score:1)
Compare this with hackers, who make a daily practice of getting their hands dirty in the SW. Most hackers prefer to run an OS which facilitates this.
Now compare this with automobilia. Some people can't be bothered to pump their own gas. Until the energy crisis of the 70s, many of these automotive lusers didn't even know HOW. Some automotive users know to check the oil now and again and are responsible about maintenance, but don't really care what happens under the hood. Some people are performance drivers who like to know what's happening inside the machine and who really enjoy a fine sports car.
Then there are the automotive hackers who rebuild their engines to relieve stress, and who perform such "risky" modifications as increasing the compression ratios and advancing the timing. They know what they're doing. They're confident they won't screw it up.
Oh, tangentially related: A specific, fairly recent example of processors being marked and sold at less than their full potential: AHX-core AMD K6-IIIs. This core was marked as a 2.2v 400MHz unit and as a 2.4v 450MHz unit. They were otherwise identical. So, if you bought a 400 AHX, cranked the core voltage +0.2v and the multiplier up by 0.5x, you had a 450 AHX without paying extra. Your overclocked 400 AHX had 100% of the stability of a factory 450.
That's why people overclock. Free (as in beer) performance.
Flatter surfaces not the main benefit of lapping (Score:4)
Yes, the flattening effect is nullified unless you also lap the bottom of the heatsink. Yes, a little thermal paste accomplishes almost (but not quite) the same thing. BTW, most people put about 10x the grease on there that's actually necessary. The layer should be about as thick as a sheet of notebook paper. Much more and you're not helping, you're hurting.
The main benefits of lapping come from two points unrelated to the flatness of the contacting surfaces. When heat's conducted through different media, each change in medium reduces the overall conductivity. Some processors (i.e. Celeron) have jacket over the casing. The jacket and the casing are two different materials. If you sand the jacket away, that's one less medium to conduct through.
The other main benefit is from reducing the thickness of the casing between the processor core and the heatsink. If you're dumb enough to sand right through the core, you were too dumb to be taking sandpaper to your processor anyway.
Yes, I overclock. No, I'm not ashamed of it. I overclock a Win9x box used for gaming and for visitors who get freaked out when they can't find a Start menu. Since the stability of Win9x approaches zero, knocking it down a few percent farther produces generally no observable effect.
Now, you're all more than welcome to flame me (and what kind of place would Slashdot be if you weren't?). Before you do: Yes, I'm aware that overclocking and lapping generally shouldn't be done in an environment where stability is important. Realize that some of us prefer a side order of hardware hacking with our RDA of software hacking.
Note to moderators of this discussion: Posting something like
'Doing this would be fscking stupid. I don't really know anything about this, and I've never tried it.'
is called trolling.
Re:Because he's a tweak! (Score:1)
Re:Uh... (Score:1)
A bit like the difference between a buffer (SHC) and a pipe (TC)
Re:This knowledge can be applied elsewhere (Score:1)
i think you need to put your ehad in the freezer for a while.
what's an erronious error?
an error made in error
it's make my exceptrion handler freak that's for sure
try:
hello:
!"$!$!$!"£$%"
except:
goto hello
Re:Ridiculous (Score:2)
Moderators - try reading the story too
1. The ideal is no goo not more goo
2. The standard heatsink was to be replaced with one already made to higher tolerances.
3. If you're going to go all the way why not solder them together.
Re:difficult to judge from the vagueness of detail (Score:1)
But when it comes to heat transfer, metal on metal is better, yes? Especially compared to metal near metal with air in between.
Thermal grease was invented to fill in those gaps with a solid, heat transferring substance, rather than air, which tends to hold heat when placed between two 'uneven' slabs of metal.
If you can reduce the 6/10 of a thou that the thermal grease would occupy by even 1/10 thou, that gives more metal to metal contact, improving the efficency of the heat transfer. As you say, the fabricator in Taiwan isn't going to make it that accurate. They only make it accurate enough to justify costs, and within tolerances.
If we go and make the tolerances a little tighter, so they work better under our heavy heat stress, it's woth it to us.
Most interesting! (Score:4)
Happy overclocking! I've got my Athlon "700" running at 900, and it maintains 30c!
A bit of advice - always spring for a 300W+ power supply with Athlons...400W if you plan to use the Peltier!
looks like a frog to me. (Score:1)
Re:Heat sinks (Score:1)
I dunno how good it is compared to the traditional zinc oxide in oily stuff, but my Alpha 21164A cpu/motherboard came with a Grafoil [ucar.com] sheet to stick between the CPU and heatsink. It's a sheet of flexible graphite, and according to the company that makes the stuff, "has excellent directional, electrical and thermal conduction properties.... It is also effective in ... heat sink applications." It's the official DEC-recommended stuff to use, so I guess it's supposed to be good :)
Re:Surface mapping techniques (Score:1)
No, they should just use an ordinary wooden level. You know, the kind you get from a hardware store with the little bubble in it.
"Damn-it! No wonder my mother board exploded. The sonofabitch was half a bubble off!"
This knowledge can be applied elsewhere (Score:5)
At the very least, cranial cooling will reduce the number of times we product erronious errors, or outright crash.
Damn, I forgot to take my medication again.....
Is this really relevant? (Score:1)
Fitting plates -- reference surfaces, etc. (Score:1)
Re:mercury!! mercury!!! (Score:1)
Re:Flat when cold or flat when hot? (Score:1)
In order for the heat sink to bow it must be constrained on both sides. I have NEVER seen a heat sink that wasn't free to expand in the plane of the processor/heatsink interface.
Even if the heatsink was constrained in this manner, the expansion would then propogate as stress in the material that is constraining the sink itself. The stress on the heatsink could indeed cause the sink to bow out, but the amount of bowing is now a function of the strength of the heatsink structure. It will be _lots_ less than what you are estimating.
Not good metrology (Score:1)
This is not good metrology. A dial micrometer?!? How does one get flatness (3D) with a dial micrometer (1D, no reference plane)? To do this properly you'd need to use something very accurate with known reference axes like a Zygo white light interferometer w/ stitching or long stroke profilometer w/ y indexing. You could use a CMM as well but it'd probably be less accurate unless you have a really expensive CMM.
And you need that equipment just to get the data! After that you have to pump it through some analysis algorithms that can do orthogonal least squares plane fitting.
Then, finally, you could make some inferences on the geometry of the part. Not that it matters, though. Neither the plane nor the heat sink are going to be perfectly flat. You have to count on the thermal conductivity of the heat sink compound at some point.
BTW, My phd research deals with 3D metrology. I have access to all of the equipment and algorithms to do this right if anyone wants to send me a cracked open processor.
Andre Claudet
Computational Metrology Research Group
Manufacturing Research Center
Georgia Institute of Technology
Re:Don't chip makers frown on overclocking? (Score:1)
The difference is that there was not a version of Doom (Until Doom 2 anyway) that was better than Doom, sold by ID. By contrast, there is a version of the P3-550 which is better (Called the P3-600, or P3-750, or whatever) made by intel. They have no motivation to let you get the functionality of the P3-750 on a P3-550, hence, their lack of desire to help you overclock.
Repeat until learned: Hardware is not software.
Re:Don't chip makers frown on overclocking? (Score:1)
Okay, I don't know if anyone will see this... I lost my earlier response to this post to network problems and my own impatience. I'll try again now, belatedly.
There are two classes of upgrade part you can buy for your car, more or less; OEM, and Third Party. If you put a Third Party (Or at least an unlicensed Third Party) addon onto your car, you void your warranty; For example, if you put a turbo on your 5.0.
However, some companies have approved add-ons. For example, you can spend $5,000 and get a Turbo Kit installed on your Boxter, making it something other than a chick car. This does not void your warranty. It is essentially an OEM part.
Car makers want to make money off of the upgrades same as anyone else. Some cars are pushed right to the line, and to upgrade them you have to replace the engine, which cannot legally be done in some states (Including California, where I live.) If you want to modify a car in California you have to either have a pre-smog (pre smog check) car (Currently I believe the cutoff is 1973) or get an exemption; I don't know if the latter is even possible any more, though I do recall something about having to get a NEWER engine (with ALL smog gear) than the original motor if you are not replacing it with the stock part.
I have an AMD k7-700. I haven't gotten around to overclocking it yet, but it's in my plans. However, if the 650 and the 700 could be overclocked to the same final clock rate, would I have bought a 700? Probably not. Of course, I'm sure someone will end up telling me the 650 is a better process and can be overclocked farther or something, but the point is, people buy faster chips pretty frequently, and pay more money for them. This is how some people have 1ghz chips ahead of time. However, to overclock the chip voids your warranty, and that stops others, and those others will pay for the 1ghz chips.
As for the assertion that you sell more cars for their upgradability, and therefore the same is true of overclockable CPUs, that is probably true. On top of that, all a chip company has to do to have multiple grades of chip is to set them to not take a higher clock rate, or only bind the pins for a certain multiplier, or both. The last prevents overclocking, the others make it less effective.
Anyway, the car company has a faster model and sells it to you for more. So does the chip company. Both of them void your warranty if you push it past the specifications they gave you. Where's the dissimilarity here?
Re:Uh... (Score:1)
Re:It's better if it isn't flat. (Score:1)
Re:Flatter surfaces not the main benefit of lappin (Score:1)
Overclocking has always seemed to me like the computer equivalent of base-jumping. People who do it either like the thrill or feeling of accomplishment (and some just plain have no idea what they are doing). To me, it has generally been rendered unnecessary by this combination of things:
(1) processor power increases frequently enough for my tastes;
(2) I do not require more processor power for my usual tasks;
(3) there is a significant learning curve involved with overclocking;
(4) new processors cost money when ignorant people like me torch them;
(5) I find no particular attraction in that area of hacking/optimization;
(6) processors are one area of computing that are generally rock-solid. Since I run a few Winblows machines and a lot of *nix betas, extra BSODs or core dumps are not appealing to me.
So I am asking (not being a dick, honestly interested) why people overclock? What is the greatest attraction? All respondents, legitimate flames, etc welcome.
-L
Re:Flatter surfaces not the main benefit of lappin (Score:1)
(1) so basically it is like most things in life - knowledge leads to monetary reward. Someone experienced in O/C'ing saves a buck because they are able to minimize or negate risks associated with an unskilled O/C'er "taking his chances". They get away with maximizing a processor;
(2) more power like hot-rodders get from their cars. You can buy a leading edge processor, but it costs 4x as much, and maybe does not "feel" all that fast;
(3) I will take your word for it. I hear people talking about polishing, grinding, etc. I understand the physics, but do not know the "tricks of the trade" nor do I own the specific equipment, the deficit to which is part of the barrier to entry;
(4) I probably can be satisfied, but it is more out of ignorance of what my hardware really could do if pushed. I do like to hack and massage on the software side, and I do not presume that you can't do the same for hardware;
(5) I have heard that. O/C legend says that your average Intel is 20%+ below capacity without much additional heat management. I have heard astronomical figures where good heat management is used;
(5b) Intel 1GHz had the feel to me of being a total market bluff anyway to steal AMD's thunder. Good old FUD!
(6) I definitely respect it as a hobby. I have friends who O/C everything they can on their machines, and they like it. I trust them enough to believe it makes a decent hobby.
-L
Over the top.. (Score:1)
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Don't chip makers frown on overclocking? (Score:1)
Re:Flat when cold or flat when hot? (Score:1)
The formula should read:
B=(1/2)*Square root of ((L+sigma)2 -(L)2)
So the result should be
B=.045 rather than B=.09
.045 inches is still a very large degreee of bowing, however, so my point still stands. If bowing of the heat spreader occurs then it will cause large errors in surface flatness.
BTW, I am talking about bowing of the heat spreader not the heat sink. The heat sink is a thick piece of aluminum and it not directly fixed to the processor assembly. It's not going to deform. The heat spreader, which is attached to the processor assembly, is much thinner and depending on where it is attached it could warp somewhat.
The Eponymous Mallard
graccito ergo sum
I quack, therefore I am
Re:Flat when cold or flat when hot? (Score:1)
The HEAT SINK is a bulky piece of aluminum and is not fixed to the processor assembly. It's not going to bend or bow. The HEAT SPREADER is much thinner and is attached directly to the processor assembly. Depending on just how it's attached, it might bend or bow under heat stress. I don't have an Athlon here I can take apart to see where the attachment points are, but it's something worth looking at.
The point of my post is that IF bowing occurs, it has the potential to be a surpisingly large effect. To see what I mean, take two pieces of paper or index cards and place one on top of another. Then, keeping one edge in place, move the other edge of the top card a fraction of a millimeter towards the other. You'll see the card bow out to a much larger distance than you moved the edge. Bowing magnifies heat expansion differences.
I don't take my numbers too seriously. They are just a back of the envelope, order of magnitude calculation, to show what effects thermal expansion can have under certain circumstances. The only way to know if this actually does happen is to measure the flatness of a hot heat spreader in situ.
I have some experience with heat deformation. I did an internship at the National Insitute of Standards and Technology (Metrology Section/Optical Physcis Division) working on computer-controlled measuring machine that required a large flat steel plate as its base The major problem was that any slight temperature gradients in the plate caused microscopic deformations that affected the precise measurements we were making. We had the plate covered in a grid of tiny thermocouples to ascertain and eliminate or compensate for the temperature gradients.
As I said, just because something is flat when it's cold, doesn't mean it's flat when it's hot.
The Eponymous Mallard
You can't accuse me of "ducking" the question.
Flat when cold or flat when hot? (Score:4)
The coefficient of linear thermal expansion is:
Aluminum: 25 x 10-6 (C)-1
Silicon: 3 x 10-6 (C)-1
Difference: 22 x 10-6 (C)-1
If you attach a sheet of aluminum to a wafer of silicon the aluminum will expand more than the silicon. The difference in the expansion will be 22 x 10-6 of an inch per inch per degree centigrade.
For a 4 inch piece of aluminum heated ten degrees the difference will be approximately
If the plate is fixed at the ends it may bow out. The amount that the bowing will pull the aluminum away from the silicon is approximately:
B=Square root of ((L+sigma)2 -(L)2)
Where L is the length and sigma is the expansion difference. For sigma much smaller than L this is approximately:
B=Square root of (2L*sigma)
If L=4 inches and sigma=.001inches
B=Square root of (.008)
B=.09 inches
That's almost a tenth of an inch. That's on the order of fifty times larger than any surface imperfections.
Now, I've admittedly made a lot of simplifying assumptions in my calculations. Some of them, if anything, underestimate the bowing factor.(Only ten degrees above room temperature--that's a well cooled processor indeed.)
But the magnitude of the effect of any bowing due to differential thermal expansion is so large, that if it does occur it would dwarf other departures from flatness.
So attention must be paid to how and where the alumium is attached to the silicon (as well as joints between other substances) to be sure such thermal bowing does not occur when the computer is actually running.
The Eponymous Mallard
If it walks like a duck...it's the Eponymous Mallard
Re:Wow -- But compare this story to... (Score:1)
Sure, it can be compensated for by applying a conductive paste, but someone should have seen this at the design phase.
Microsoft got really rich when it decided that passable quality was good enough. Others copied this philosophy and now we have bloatware
Re:Flatter surfaces not the main benefit of lappin (Score:1)
2) Some people want more power, just like some people want to knit quilts. Why the fuck would anyone want to knit a quilt? I don't know, it doesn't matter, and I wouldn't enter a quilt knitting discusion to ask.
3) The learning curve is not that steep. What is steep is the equipment often required. But O/C'ing is a hobby, cost isn't the only factor always.
4) Without hacking/optimization you would NOT be satisfied with the performance of any machine.
5) Processors aren't just generally rock solid, they are also sold at below their capacity - at least by the reputable vendors (the old Intel never would of released that POS 1 GHz proc).
6) Like I said: it's a hobby.
Re:Don't chip makers frown on overclocking? (Score:1)
The point is that people like to grab all of the horse power they can out of anything. If Ford or any other car company put something on a fast car that would completly stop it from go over a certain speed, how many people do you think would buy it ??? Think about neons, ( i know they suck, I own one
All and all, any chip company would do sooo much better if they did not put anything in the chip to make them go faster. People are aware of how chips are made, people know what they do to limit the speed. If I bough an AMD-500 and it was really a 600 in a AMD-500 case. I would love to jump up the speed. Are they lossing money, no, not really. If I bought an AMD-500 and it was really a 500
I think you get the point
Re:Don't chip makers frown on overclocking? (Score:2)
Uh... (Score:2)
What difference does it make as long as you use the thermal conducting grease that usually comes with a good-quality heat sink/fan?
--
You can have too much of a good thing ... (Score:2)
the last thing you want to do is to start exposing the electronics, by being a bit too enthusiastic when you are polishing it flat.
that would be a definite bummer
Extrem Overclocking (Score:5)
they tried various options with good results. They had the computer running in the freezer
Towards the end, things got hazy. To quote:
some very interesting photos too
Processors shouldn't need heatsinks (Score:1)
There are powerful processors which don't need heat sinks at all (see the ARM series, for example).
My two cents.