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Robotics

Walmart Will Deploy Robotic Forklifts in Its Distribution Centers (techcrunch.com) 22

An anonymous reader shares a report: The story of warehouse robotics is a story of attempting to keep up with Amazon. It's been more than a decade since the online giant revolutionized its delivery services through its Kiva Systems acquisition. As Walmart works to remain competitive, it's taking a more piecemeal approach to automation, through partnerships with a range of different robotics firms.

On Thursday, the mega-retailer announced a partnership with Fox Robotics, which brings 19 of the Austin-based startup's robotic forklifts to its distribution centers. Today's news follows a 16-month pilot, which found Walmart trialing the technology in Distribution Center 6020. That Florida distribution center is the first of what the company calls its "high-tech DC." These are warehouses where it trials automation and various other technologies, before rolling them out to its wider channel of distribution and fulfillment centers. DC 6020 is the place where Walmart began trials with Symbotic's package sortation and retrieval technologies.

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Walmart Will Deploy Robotic Forklifts in Its Distribution Centers

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  • by kamakazi ( 74641 ) on Friday April 12, 2024 @12:22PM (#64389708)

    Having experience with driving indoor warehouse electric forklifts I find this a bit scary. A warehouse forklift has long poky things out the front, and weighs twice as much as the average car, and is working in much closer quarters.
    My experience was mostly wooden pallets, which are not necessarily straight and have quite a bit of variance when it comes to picking them out of pallet racks, so it often involves a bit of "feel" to successfully get the forks under the pallet without pushing it off the back of the rack or pushing on the rack itself.
    I hope they are using some sort of molded pallet, or at least pallets made of plywood and laminated supports so they don't warp and twist like boards, and they have some method of keying them in the pallet racks so they are consistently placed.
    This is the kind of automation that will become commonplace and unnoticed , but the people that take the plunge to get it there do so with significant risk.

    • Re:This scares me (Score:5, Informative)

      by ZipNada ( 10152669 ) on Friday April 12, 2024 @12:47PM (#64389772)

      I looked at their website. They use LiDAR to navigate the electric forklift and image recognition to identify the insertion point in the pallets. They install tags and reflective tape in various places to help the robot get around. I expect they can detect people and obstacles.

      They claim they can handle "damaged pallets, double-stacked pallets, and plastic wrap covering pallets" which is a pretty good trick.
      https://foxrobotics.com/our-pr... [foxrobotics.com]

      • I expect they can detect people and obstacles.

        ...& if not, who cares? They're only Amazon workers. It's not like anyone will complain if a few get seriously injured or killed. As long as people's stuff gets delivered on time; That's where the real outcries come from, right?

    • by EvilSS ( 557649 ) on Friday April 12, 2024 @01:42PM (#64389920)
      When I worked at a large consumer products company (they make amber colored bubbly water) they were testing an earlier version of these over a decade ago. They worked pretty well in most cases. They did have a tendency to trap unaware truck drivers who ignored instructions to stay out of the trailers when they were being loaded in the back of their trailers. They were smart enough not to crush the driver, they just adjusted where they put the pallet and basically walled them in.
    • by PPH ( 736903 )

      I hope they are using some sort of molded pallet,

      Sound expensive, given the life cycle of a pallet. Pallet is picked off a warehouse shelf and loaded onto a truck. Taken to retail outputs, where they are unpacked and then stacked out behind the store. From there, they are stolen and make their way to homeless camps as housing or firewood. Or the chemically treated ones are picked up by hippies and made into furniture like baby cribs for their children.

  • Who cares (Score:3, Funny)

    by DarkRookie2 ( 5551422 ) on Friday April 12, 2024 @12:23PM (#64389714)
    Open back up 24/7 already
    • Open back up 24/7 already

      Why? Are you going to work the midnight shift? Are you not capable of visiting during their long open hours? How often do you shop there that you need them to be open 24/7? Why not be like everyone else and have your Chinese stuff shipped to you?

      As difficult as it is to believe, there was a time when nothing was open 24/7, and that included gas stations. Everything worked perfectly fine.

      Hans Kristian Graebener = StoneToss

      • 1. I don't like the crowds.
        2. No, I have a job already.
        3. See point #1
        4. Enough to miss it as an optioon.
        5. Takes took long.
  • Good (Score:5, Insightful)

    by Baron_Yam ( 643147 ) on Friday April 12, 2024 @12:50PM (#64389780)

    I used to drive a forklift that was computer-guided in tight spaces. Didn't fail once, but everyone who drove that forklift (including me) eventually did damage when the floor tracking system was not engaged.

    Humans can't stay fully aware all the time, especially during boring or repetitive tasks. As long as it's a simple algorithm and not an 'AI', an automated forklift is a safer forklift.

    You better have good racks and perfect pallets, though. I wouldn't trust the system with edge cases.

  • Klaus (Score:4, Funny)

    by Thelasko ( 1196535 ) on Friday April 12, 2024 @01:16PM (#64389842) Journal
    Hopefully the drive better than Klaus [youtu.be]. Gratuitous violence warning!
  • Robo-Klaus's first day on the job!

  • I remember 3M having automated warehouses back in the late 90s. So the idea is quite old.
  • AI tried to kill me with a forklift!
  • by FeelGood314 ( 2516288 ) on Friday April 12, 2024 @04:20PM (#64390282)
    In Canada forklifts are responsible for 5% of serious injuries and 10% of the workplace fatalities, including the brother of one of my childhood friends. Eliminating humans from forklifts is a good thing in my view. Like getting rid of human drivers of cars. AI doesn't need to be perfect it just needs to be better than a human.
  • I've driven 3 different Monotrol Hysters, as well as one larger lumberyard Forklift. Many people don't know this, but forklifts are as heavy as a car. In most of them, there is a large counterweight to compensate for the load. I have my coworkers both push the corner of a building out--and also cave in the side of car. Forklifts are industrial machines, which in the wrong hands--or no hands: could be dangerous. There are also a lot of other issues such as packaging hanging through pallets, which AI isn't pr
    • (Have seen my coworkers...)
    • by kamakazi ( 74641 )

      The little electric forklifts that run round inside Sam's Club weigh 8100 pounds, so significantly heavier than a full size SUV.
      Leverage to lift the weight would make them heavy, but to be stable enough to accelerate, decelerate, and turn with a load at the top of the mast they need to be really heavy.

  • I'm looking forward to the fail army videos.

  • the online giant revolutionized its delivery services through its Kiva Systems acquisition.

    That's a funny way of saying, "purchased Kiva Systems to prevent any other competitor from acquiring similar robots."

It was kinda like stuffing the wrong card in a computer, when you're stickin' those artificial stimulants in your arm. -- Dion, noted computer scientist

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