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Power Canada Data Storage Technology

Startup Aims To Tackle Grid Storage Problem With New Porous Silicon Battery (ieee.org) 245

New submitter symgym writes: Recently out of stealth mode is a new battery technology that's printed on silicon wafers (36 million "micro-batteries" machined into 12-inch silicon wafers). It can scale from small devices to large-scale grid storage and promises four times the energy density of lithium-ion batteries for half the price. There should also be no issues with fires caused by dendrite formation. "When you use porous silicon, you get about 70 times the surface area compared to a traditional lithium battery... [and] there's millions of cells in a wafer," says Christine Hallquist of Cross Border Power, the startup that plans to commercialize the battery design developed by Washington-based company XNRGI. "It completely eliminates the problem of dendrite formation." If all of this is true, it's a massive disruptive invention. Hallquist also notes that the new batteries are 100% recyclable. "At the end of the life of this product, you bring the wafers back in, you clean the wafer off, you reclaim the lithium and other materials. And it's essentially brand new. So we're 100 percent recyclable."

"Hallquist says the battery banks that Cross Border Power plans to sell to utility companies as soon as next year will be installed in standard computer server racks," reports IEEE Spectrum. "One shipping container worth of those racks (totaling 40 racks in all) will offer 4 megawatts (MW) of battery storage capacity, she says. Contrast this, she adds, to a comparable set of rack-storage lithium ion batteries which would typically only yield 1 MW in a shipping container."
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Startup Aims To Tackle Grid Storage Problem With New Porous Silicon Battery

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  • by Rick Schumann ( 4662797 ) on Thursday July 18, 2019 @10:11PM (#58949060) Journal
    We can but hope it's not.
    I keep telling people that secondary battery technology will keep improving because there's a need for it.
    • Re: (Score:2, Insightful)

      by Anonymous Coward

      > I keep telling people that secondary battery technology will keep improving because there's a need for it.

      The Fusion research people have been going that for 50 years. "Because there is a need" produces exactly nothing.

      • Re: (Score:3, Insightful)

        by tlhIngan ( 30335 )

        I keep telling people that secondary battery technology will keep improving because there's a need for it.

        The Fusion research people have been going that for 50 years. "Because there is a need" produces exactly nothing.

        Thing is, there isn't much need for fusion - we've got plenty of electricity generation right now. All fusion does is add to that. The only reason it hasn't been killed is because of how much electricity it can potentially generate - for a small amount of input materials it can power a city f

        • by Rick Schumann ( 4662797 ) on Friday July 19, 2019 @06:59AM (#58950364) Journal
          If we had practical, cheap, plentiful fusion power for electricity tomorrow morning and all the acreage that wind and solar take up became an irrelevant waste of time, advances in battery technology would still be important and useful for plug-in electric cars. If not vaporware the battery technology in TFA would give fantastic range to electric vehicles as well as significantly reduce charging time.
          • by Ol Olsoc ( 1175323 ) on Friday July 19, 2019 @07:50AM (#58950500)

            If we had practical, cheap, plentiful fusion power for electricity tomorrow morning and all the acreage that wind and solar take up became an irrelevant waste of time, advances in battery technology would still be important and useful for plug-in electric cars. If not vaporware the battery technology in TFA would give fantastic range to electric vehicles as well as significantly reduce charging time.

            What I latched onto was the part about cell power/ dendrite formation, as well as thermal runaway. And that the batteries exist, and the issue is now scaling.

            The article/video and technology does not trip any of my bullshit sensors, I'll read the white paper when I get a chance. But this is no Waterseer - no laws of physics are being violated, so I'm calling this very plausible.

        • Comment removed based on user account deletion
      • by gweihir ( 88907 ) on Friday July 19, 2019 @05:31AM (#58950186)

        The fusion people have produced a lot. The whole thing will need a century or longer though. Not the kind of thing short-sighted capitalism can even grasp.

      • by skids ( 119237 )

        The Fusion research people don't claim to have manufactured 600 working demo units for interested integrators to test. (Well, not the legit ones at least.)

        Nor do they mostly re-use existing, already-scaled manufacturing technology.

        The latter is a huge difference which should be considered very heavily when saying "but tech Y might perform even better."

  • Doesn't bode well (Score:5, Insightful)

    by cdsparrow ( 658739 ) on Thursday July 18, 2019 @10:28PM (#58949124)

    When they say the batteries will store energy in MW instead of MWh. You'd think someone talking about batteries wouldn't make that mistake, so hope it was a mistake by some idiot 'journalist' instead.

    • Probably is is a journalist mistake. An engineer would not make that mistake.

      • Probably is is a journalist mistake. An engineer would not make that mistake.

        It is a direct quote from the company's CEO. She clearly says "storage capacity", so she is talking about energy, not power. The journalist works for IEEE.org, so he should not make such a basic mistake.

        • Sloppy language from a manager tells you nothing about anything.

        • by AmiMoJo ( 196126 )

          It's not a direct quote in TFA. Someone changed it to a direct quote for the summary.

          In TFA it's paraphrasing what she said. I agree that the journalist should not have made this mistake.

        • by skids ( 119237 )

          It is a direct quote from the company's CEO.

          No, it wasn't.

      • by Skapare ( 16644 )
        a marketing manager could make this mistake.
    • When they say the batteries will store energy in MW instead of MWh. You'd think someone talking about batteries wouldn't make that mistake, so hope it was a mistake by some idiot 'journalist' instead.

      I saw that, and I did some quick math to see how it would compare to alkaline or NiMH AA batteries.

      By my estimate, a shipping container packed full of AAs could hold about 17 million cells. If each one can draw about 1A, at 1.5V that's about 25MW of power. That's quite an improvement over the 4MW claim (at least for a few minutes).

    • Re:Doesn't bode well (Score:5, Informative)

      by amorsen ( 7485 ) <benny+slashdot@amorsen.dk> on Friday July 19, 2019 @03:37AM (#58949974)

      Grid scale batteries are always measured in power, not energy. Power is the limiting factor for grid-scale applications, you always end up with more than enough energy when you size for the power you need. A reasonable rule of thumb for grid-scale is that they're run as 1C batteries, i.e. you can just slot "h" behind it to get the energy. But that is theoretical, they will very rarely be using more than 10% of their energy capacity.

      Once the balancing market is saturated, this will likely change. Then utilities will be looking at peak shaving rather than balancing, and for that the limiting factor is energy, not power.

    • by necro81 ( 917438 )

      When they say the batteries will store energy in MW instead of MWh. You'd think someone talking about batteries wouldn't make that mistake, so hope it was a mistake by some idiot 'journalist' instead.

      I agree that this struck me as weird or incongruous, too. However, when discussing grid storage, the power rating of the battery system (MW) is an important metric alongside the overall capacity (in MWh). Their entry to the market may well be for frequency stabilization and peak shaving, for which quick rea

    • Why do we use mixed standards ? MW is an SI unit (metric) but MWh is a made-up term used by the electricity power generators. Traditionally, battery manufactures use Ah (Amp Hours) a made-up term for energy capacity, just look at your 12V car battery's ratting, it will be in Ah not kWh. So there is a clash now between the made-up terms of kWh and Ah due to 2 different industries converging, it seems kWh is winning.

      But of course, we should be using Joules as this is the SI unit of energy along with Watts for

  • by Dozy Lizard ( 1708728 ) on Thursday July 18, 2019 @10:29PM (#58949132)

    A pet peeve of mine are all the media reports of batteries with x GW or y MW of capacity. GWh or MWh please, or go all the way and just use MJ or GJ.

    • And it is not just the summary. The XNRGI "white paper" [xnrgi.com] says "currently, the total global capacity for battery technology stands at 150 gigawatts." Not exactly confidence inspiring.
  • by cunniff ( 264218 ) on Thursday July 18, 2019 @10:38PM (#58949160) Homepage

    Nothing says "fly by night" quite like a website [xnrgi.com] and technology whitepaper [xnrgi.com] full of misspellings and grammatical errors. I'm therefore very skeptical of their claims until I see them verified by a reputable third party.

    • Nothing says "fly by night" quite like a website [xnrgi.com] and technology whitepaper [xnrgi.com] full of misspellings and grammatical errors.

      I'm also going with "scam".

      That whole website is obviously aimed at people who want to "invest", not people who want to learn about a product. By the second sentence they're already dropping big names and telling you how many patents they have.

    • So when I read old Motorola datasheets that are full of typos I should think they were some fly-by-night outfit?

      Texas Instruments has higher quality datasheets because they spend more engineer-hours writing and correcting them, but that only tells us about their documentation.

      It tells us exactly nothing about their engineering.

      Some people are willing to pay extra to design their product with parts that have nicely-written datasheets. Others are not. Nice datasheets may or may not make things more convenient

      • Engineering companies usually have technical writers.
        Sometimes even software companies.

        I had two software projects where my own documentation was rewritten by a technical writer and I had to proofread it for conceptual errors.

  • Silicon is a semiconductor, what's the internal resistance of these cells? Supercaps can store massive amounts of energy, but because of the extremely high internal resistance, it's hard to get any decent levels of current out of them - which is precisely what you do NOT want for a backup battery (you want big current instantly).
    • Silicon is a semiconductor, what's the internal resistance of these cells? Supercaps can store massive amounts of energy, but because of the extremely high internal resistance, it's hard to get any decent levels of current out of them - which is precisely what you do NOT want for a backup battery (you want big current instantly).

      It's almost as if you don't know that big power transistors, etc., are made with silicon.

    • The silicon is etched to form elongated hollow boxes. The cells are created inside those boxes. The ends of the boxes are coated with metals to form the cathode and anode. The silicon isn't doped, so it is resistive, not conductive. It isn't used for its semiconducting properties. it's used because of the highly evolved technology already developed for microscopically machining and manipulating thin wafers of silicon, techniques and technology developed in the semiconductor industry.

      As for supercapaci
      • Correction: Although supercapacitors can discharge very quickly, these new "electrochemical" supercapacitors aren't used for exploding bridgewire detonators due to their voltage limitations. Instead, they use capacitors capable of delivering 5 kilovolts, typically very large oil-filled capacitors. We used to call them supercapacitors prior to the development of these newer electrochemical supercapacitors, which have a much higher energy density. I forgot the high voltage requirements of the E.B. detonators
    • by Khyber ( 864651 )

      "Silicon is a semiconductor, what's the internal resistance of these cells?"

      Very fucking low, as silicon solar cells can currently dump 10+A and you get over 100+A running over your doped silicon in older computers.

  • Yeah, probably not (Score:5, Interesting)

    by SlaveToTheGrind ( 546262 ) on Thursday July 18, 2019 @11:14PM (#58949282)

    This appears to be an attempt at a reboot of Neah Power Systems, formally and tellingly known as "Growth Mergers, Inc." [nasdaq.com] back in the 2000s. Their prior claim to fame was going to be fuel cells -- apparently that didn't go so well for them as they've never made a profit [seekingalpha.com] and their penny stock was finally delisted around 2017.

    Their technology white paper for this supposed battery technology is 5 pages of poorly-written buzzword bingo and fanciful graphs. Particularly given their history, I'll cheerfully eat my hat if this is suddenly The Big One for them.

  • I want to believe. My dad used to say that there are enough types of batteries to name newborn kids after. Few batteries get all the ducks in a row (low charge time, high discharge time, low discharge current/voltage decay, is not explosive etc.) enough to be used everywhere.
  • One shipping container worth of those racks ...

    In addition to having to convert things to units of "Libraries of Congress" I now have to do "Shipping Containers" too.

    • In this particular metric, it is pretty useful. Just don’t know if they are talking 1TEU or 2.

      Would you prefer parking spaces as the unit of measure?

      • shipping containers are standardized. Parking spots, though regulated, not so much. Which jurisdiction would we need to reference for the unit ParkingSpot?
    • by ukoda ( 537183 )
      Generally I agree with your sentiments, I'm tired of people saying how may Jumbo jets something weighs or how many rugby field long something is, just tell me the kilograms and meters thanks. However in the case of grid energy storage a shipping containers is relevant as it is a common form factor in that the industry actually uses, not a comparison metaphore. Basically it is the largest standard size box you can stick on the back of truck and deliver almost anywhere hassle free if you need some extra pow
  • Mehh (Score:5, Interesting)

    by Pravetz-82 ( 1259458 ) on Friday July 19, 2019 @03:18AM (#58949938)
    It is still a solid state li-ion battery.
    I am way more impressed with the approach of another startup - AMBRI. Watch this talk of the professor who founded it https://youtu.be/NiRrvxjrJ1U?l... [youtu.be]
    I hope they deliver soon.
  • by ledow ( 319597 )

    Oh look a new battery technology promising (X times more capacity/power in the same space).

    Guess I'll have to wait until I can hold on in my hands before I believe it, certainly before it's any use to me. ....

    Oh look a new battery technology promising...

    • by ukoda ( 537183 )
      Looks pretty promising to me but I kind of agree, until it has a Digikey part number and shows as in stock I'm not holding breath waiting for one.
  • by Meneth ( 872868 ) on Friday July 19, 2019 @05:45AM (#58950222)

    A google search for "porous silicon lithium-metal battery" indicates that XNRGI/Neah aren't the only ones investigating this technology.

    Here's a pair of articles from 2018:

    https://www.nature.com/articles/s42004-018-0026-y [nature.com]

    https://www.sciencedirect.com/science/article/pii/S221128551830363X [sciencedirect.com]

    And a Swiss company from 2015: https://www.poroussilicon.com/ [poroussilicon.com]

  • One of the advantages they claim is that they can use existing semiconductor fabrication processes. They even show a 300-mm wafer in their video.

    But to make a dent in the world, they are going to need to produce, say, 10 GWh of capacity (per year), which at their claimed ~400 Wh/kg, will require 25 megatons of batteries, which will require
    megatons of silicon wafers.

    How does that square with the existing production capacity for the semiconductor industry? In 2018, the worldwide production of wafers
    • by Shotgun ( 30919 )

      The real innovation will be to produce a wafer that is a solar cell on one side, and this battery technology on the other. I think the efficiency in material use would be obvious.

  • This will come to nothing. In a few months, nobody will talk about it any longer. It will disappear.

    This is just based on experience: battery breakthroughs announced in this forum always seem to come to nothing.

  • Seriously? Why aren't we simply using excess energy to pump water to a higher elevation and then allowing gravity to run it through a turbine when we need the energy? Absolutely NO new tech is needed.

    In areas with sufficient rainfall to make pumping water into existing reservoirs a bad idea (don't want to over-fill), we should build hydrolyzers and use excess energy to make H2 for use in natural gas-burning power plants or for fueling hydrogen fuel cells (which can then power grids or vehicles).

    We need to s

    • by Jeremi ( 14640 )

      Seriously? Why aren't we simply using excess energy to pump water to a higher elevation and then allowing gravity to run it through a turbine when we need the energy? Absolutely NO new tech is needed.

      In the places where the local topography makes that feasible to do, we do it. The problem is there simply aren't that many places that are suitable, and trying to construct a structurally sound reservoir for this purpose is typically too expensive to make it worthwhile.

      We need to stop trying to find the best solid-state battery

      No. We shouldn't "stop" anything. Humanity has 7.5 billion brains available, so there is absolutely no reason why we need to stop pursuing idea A so we can instead pursue idea B, as if there was some kind of either/or trade-off that had to

    • by Khyber ( 864651 )

      "Seriously? Why aren't we simply using excess energy to pump water to a higher elevation and then allowing gravity to run it through a turbine when we need the energy?"

      Seriously? You do know that a massive fucking chunk of the USA is flat desert, right? That isn't going to work everywhere.

    • by skids ( 119237 )

      We need to stop trying to find the best solid-state battery

      We definitely do not need to stop trying to find the best solid state battery.

      What we need is a less treacherous market environment where innovations are rewarded and winning innovations rewarded moreso, rather than engaging in a cut-throat high-wire double-or-nothing venture which is more like gambling than investing, and drives a lot of investment away as a result.

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