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Power Businesses Hardware Science Technology

'Instantly Rechargeable' Battery Could Change the Future of Electric Cars (sciencedaily.com) 150

An anonymous reader quotes a report from Science Daily: A technology developed by Purdue researchers could provide an "instantly rechargeable" method that is safe, affordable and environmentally friendly for recharging electric and hybrid vehicle batteries through a quick and easy process similar to refueling a car at a gas station. John Cushman, Purdue University distinguished professor of earth, atmospheric and planetary science and a professor of mathematics, presented the research findings "Redox reactions in immiscible-fluids in porous media -- membraneless battery applications" at the recent International Society for Porous Media 9th International Conference in Rotterdam, Netherlands. Cushman co-founded Ifbattery LLC (IF-battery) to further develop and commercialize the technology. "Designing and building enough of these recharging stations requires massive infrastructure development, which means the energy distribution and storage system is being rebuilt at tremendous cost to accommodate the need for continual local battery recharge," said Eric Nauman, co-founder of Ifbattery and a Purdue professor of mechanical engineering, basic medical sciences and biomedical engineering. "Ifbattery is developing an energy storage system that would enable drivers to fill up their electric or hybrid vehicles with fluid electrolytes to re-energize spent battery fluids much like refueling their gas tanks." Mike Mueterthies, Purdue doctoral teaching and research assistant in physics and the third co-founder of Ifbattery, said the flow battery system makes the Ifbattery system unique. "Other flow batteries exist, but we are the first to remove membranes which reduces costs and extends battery life," Mueterthies said. Ifbattery's membrane-free battery demonstrates other benefits as well. "Membrane fouling can limit the number of recharge cycles and is a known contributor to many battery fires," Cushman said. "Ifbattery's components are safe enough to be stored in a family home, are stable enough to meet major production and distribution requirements and are cost effective." For the visual learners, Purdue Research Park has uploaded a video about Ifbattery's "instantly rechargeable" method.
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'Instantly Rechargeable' Battery Could Change the Future of Electric Cars

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  • So, capacitors (Score:1, Informative)

    by Snotnose ( 212196 )
    It's not a battery, it's a big ass capacitor that can take a huge charge instantly and let it our slowly.
    • Re:So, capacitors (Score:4, Informative)

      by gumbi west ( 610122 ) on Friday June 02, 2017 @08:29PM (#54539981) Journal

      A capacitor separates charge. A battery uses a chemical reaction. The speed is just a side effect.

    • Re:So, capacitors (Score:5, Informative)

      by jandjmh ( 66714 ) on Friday June 02, 2017 @09:45PM (#54540283) Homepage

      No, it is a real battery. A variant on a flow cell (look it up) that has the novel ability to work without membranes.

      • That's what I took away from TFS too. Though I wouldn't be so sure about the absence of a membrane - that mention of "porous media" makes me think that's where they've put their membrane - on the (perfectly reasonable) grounds that a slab of ceramic plate is likely to handle industrial construction better than something that actually looks membranous. Alternatively, if your two immiscible fluids react to form a membrane on contact (including within the pores of a "porous medium", but also at a leak point),
    • Re: (Score:2, Interesting)

      by AmiMoJo ( 196126 )

      Say you have a 100kWh battery in a car and you want to charge it in 1 minute. You need to provide a power source capable of supplying 6MW. You need a cable capable of carrying 6MW to the car, which is going to require industrial equipment to lift because a person won't be strong enough, and wouldn't be safe anyway. The car itself will need a charging port and wiring capable of support 6MW.

      Rather than concentrating on reducing charge times, which are already good enough for human beings, we need to concentra

      • by Anonymous Coward

        What are you talking about? This is a flow battery where they will exchange the electrolyte to recharge. And charging times are a problem that the industry is working on despite your personal decision to declare it isn't a problem.

      • You're missing the point.

        This is a way that you can recharge the cell by extracting a "used" liquid from the vehicle, and pouring in a "new" liquid. Think of it as a liquid battery, where you swap out most of the battery whenever you fill up.

        So the energy density problem is solved the same way as with gasoline - instead of a big wire pushing electrons, you pour in an energy dense liquid.

      • You need to provide a power source capable of supplying 6MW. You need a cable capable of carrying 6MW to the car, which is going to require industrial equipment to lift because a person won't be strong enough, and wouldn't be safe anyway.

        As others have explained, this battery can be charged simply by replacing the liquid inside. But even if you wanted to charge it electrically, you don't need industrial equipment. You could make a cable that's not harder to lift as a traditional gas pump hose, rated for 20000 volts and 300 Amps to get your 6 MW. And if you could wait 2 minutes, and fill the tank half way, that could be reduced to 10kV and 150A. A well constructed cable would be much safer than the heavy gasoline spraying system we have

        • That kind of voltage and amperage is very dangerous and not to be trusted to the general public. Picture people that drive off with gas pumps in the filler. you would have catastrophic death involved with that. and fires also.

        • by jeremyp ( 130771 )

          There's no way you could allow humans near a 20kV supply.

        • 20kV? Have you even heard of arc flash? For as flammable as gasoline is and as common as refueling is, gasoline is unbelievably safe. Diesel even more so.

    • It's not a battery, it's a big ass capacitor that can take a huge charge instantly and let it our slowly.

      Its just another flow battery. Nothing new here, except these guys claim their design is better, which every flow battery designer does.

      • It's a kewl new technology that may or may not work (and will definitely not work at whatever economic bs price points they've calculated now).

        If you want "fast" battery changing/charging operations to supplement, not replace, home/work charging units, design the vehicle for easy battery replacement by professionals with forklifts. Return to the old-style filling stations where we take care of your car in under 5 minutes, wash the windshield, etc while you order a latte and rid yourself of the last one.
  • Comment removed based on user account deletion
  • This is new? (Score:4, Informative)

    by Anonymous Coward on Friday June 02, 2017 @08:12PM (#54539917)

    It is a flow battery and the idea has been around for a long time.

    The biggest problem is the nasty nature and quantity of chemicals used
     

    • Re:This is new? (Score:4, Informative)

      by Gravis Zero ( 934156 ) on Friday June 02, 2017 @10:22PM (#54540413)

      It is a flow battery and the idea has been around for a long time.

      if only you were capable of reading the summary. :/

      "Other flow batteries exist, but we are the first to remove membranes which reduces costs and extends battery life,"

      • Re:This is new? (Score:5, Interesting)

        by StevenMaurer ( 115071 ) on Friday June 02, 2017 @11:51PM (#54540683) Homepage

        Well, I didn't see anything about energy density, which is the main problem with flow batteries. They're lower than Lithium-ion.

        Furthermore, membrane-less flow batteries already exist. The problem is that they rely on laminar flow, which is basically impossible to maintain under any sort of acceleration. So, no. Can't use them in cars.

        I call this a meaningless hype article

        • by Lennie ( 16154 )

          Here is what was mentioned in the video:

          "it still has a high power density that's key"

          https://www.youtube.com/watch?... [youtube.com] (it's not easy to listen to because the music is crap and to high in the mix)

          • Re: (Score:2, Informative)

            by Anonymous Coward

            They mentioned power density, but not energy density. Power density means that it can output enough power to run a car. However, even if its energy density is comparable to Lithium batteries, that means you have to pump that much fluid.

            The video mentioned water and ethanol, which would put its mass density near that of gasoline. Couldn't find energy density specs for this electrolyte, but if it's in the neighborhood of ZnBr flow batteries, then 200mi of range for a small car could mean pumping 1000+ pounds(

  • No prototypes yet (Score:4, Informative)

    by Gravis Zero ( 934156 ) on Friday June 02, 2017 @08:25PM (#54539969)

    The new company named Ifbattery is still in it's infancy because they are seeking funding to begin making prototypes. So battery of the future is right because it's at least 10 years off at best.

  • by Anonymous Coward

    Been working in the field of battery chargers or power management since I graduated with an EE degree in 1986, and I've only seen tiny incremental improvements. I have never seen any of the "revolutionary" claims actually work. Yes Li batteries are nice, but that was only have they took years of improvements to finally beat NiCad and then later nickel–metal hydride batteries. I'm not holding my breath.

  • Lemme guess, they solved all the hard parts and now all they have to do is commercialize it? Gonna do the typical 3 to 5 year prediction? Not holding my breath.
  • They want to replace the need for home charging, which is half way there already in the USA, with going to filling stations every week or two. I suspect that this will cost more, both for the infrastructure and to the user. It might be better for the occasional long trip but it sounds much worse for day to day travel.

    I don't want to go to a filling station. I want to do my everyday charging at home.

    • by dgatwood ( 11270 )

      I don't want to go to a filling station. I want to do my everyday charging at home.

      This. In fact, IMO, home charging is the main reason to get an electric car. Stopping to fill up once or twice a week is a pain in the backside, because unless you're the kind of person who always fills up on particular days whether your tank is empty or not, you'll always run low on fuel at the most inopportune times, like when you're running late for something. By charging overnight at home, you're assured that your vehi

      • by mark-t ( 151149 )

        IMO, home charging is the main reason to get an electric car.

        Yes, it is... indisputably so, in fact. Which is why if you live in an apartment or condo that was not built recently enough, or especially if you live in an older high-density neighborhood and the electric grid in your area just wouldn't be able to handle the load of a lot of people charging their cars at once, an electric car is just not going to be viable for you anytime in the foreseeable future unless you move.

        Stopping to fill up once or tw

    • by Hidyman ( 225308 )

      I don't think they are mutually exclusive.
      You could recharge your own electrolyte at home, while your car isn't even there.
      It is a method to move energy as a liquid.

      • Flow batteries recharge slowly, and have low energy density so its hard to know how much charge you could achieve overnight. Theoretically you could have a tank an electrolyte charging tank at home, which you could use to replace the car's electrolyte, but that would actually require two tanks at home so you could empty the care battery first. So it doesn't sound practical, or something most people would want to deal with.
  • If they can turn this idea into a battery (they haven't yet), then that would get them to proof of concept.

    If that battery works for more than a few days without a re-fill, that might allow this scheme to work from a practical point of view.

    If the electrolyte can be made to not be toxic, then they might avoid environmental issues.

    If I had to guess, this is an SBIR shop, and not a legit company (they're going to be selling research papers to grant managers, not batteries to consumers).

  • In the USA we still get a large portion of our electricity from coal. Certainly natural gas and nuclear fission provides a good part of it too, and they have contributed greatly to our reductions in carbon output lately. The article mentions the potential for recharging the battery fluids with wind, solar, and hydro but wind and solar are much more expensive than coal and hydro is a resource we've already maxed out. Unless the prices of wind and solar can get below that of coal, or we build nuclear power

    • The only reason you even dare to mention nuclear is that, in the event of an accident, the cost of any kind of cleanup has been externalized.

      You talk about coal and nuclear as though they are viable alternatives. They are, if you ignore the fact that they rape taxpayers in a way that solar and wind don't even come close to.

      So how about, for once, comparing apples to apples, then considering what we should be subsidizing going forward.

      • The only reason you even dare to mention nuclear is that, in the event of an accident, the cost of any kind of cleanup has been externalized.

        What of the external costs of wind and solar? These windmills and solar collectors are made of materials we dig from the ground. Materials extracted with toxic chemical and tails. All kinds of heavy metals go into these things, and leach into ground water. Where does the cleanup of that mess come in? I know the answer, it comes in being out of sight and out of mind. These materials are largely mined and refined in China where they dump this toxic stew into lakes. The lighter stuff evaporates into the

      • Stupid me hitting submit in the middle of my post. I'll continue...

        So how about, for once, comparing apples to apples, then considering what we should be subsidizing going forward.

        I've thought about this problem for a very long time, perhaps for longer than you've been alive. The solution does not involve subsidies because the government only fucks things up. Get rid of the subsidies unless there is a very specific problem to solve.

        The government subsidized a US Navy project to address the problem of having to ship so much fuel to ships at sea to allow the aircraft they carry to fly. They developed a process that

    • by dgatwood ( 11270 )

      Maybe you missed the memo, but unsubsidized solar is already cheaper than coal [bloomberg.com] for new construction. Coal is only cheap because the plants already exist.

      • As I stated in my previous post we see this cost of wind and solar being cheaper than coal is only true if the fossil fuel back up remain in place (the coal plants already exists as you point out). If the goal is to go beyond nibbling at the edges of coal burning and replace coal completely then solar energy will have to be cheap enough to make up for the infrastructure needed to account that the sun does not always shine.

        This can mean shifting the sunlight in time with storage systems, in space through tr

        • by dgatwood ( 11270 )

          As I stated in my previous post we see this cost of wind and solar being cheaper than coal is only true if the fossil fuel back up remain in place (the coal plants already exists as you point out). If the goal is to go beyond nibbling at the edges of coal burning and replace coal completely then solar energy will have to be cheap enough to make up for the infrastructure needed to account that the sun does not always shine.

          One of the cool things about solar is that it produces power when people most need pow

  • From the looks of it (colored chemicals in test tubes) this is a vanadium flow battery. They are known for quite some time but suffer from low energy density, so they aren't even used for stationary applications where additional weight (and volume) is less of an issue.
  • "“We are at a stage in the company’s growth that we are looking for additional financing to build large-scale prototypes and subsequently manufacturing partners,” Cushman said."

  • Sweet, terminal access. Ifbattery bat0 recharge Ifbattery bat0 up Vroom vroom. (So lame... I apologize)
  • by thegarbz ( 1787294 ) on Saturday June 03, 2017 @02:48AM (#54541081)

    From TFS: "but we are the first to remove membranes which reduces costs and extends battery life"

    The battery life of flow batteries is already ahead of all others which is why they are being seen as a potentially better alternative in grid applications.

    From TFS: "Membrane fouling can limit the number of recharge cycles and is a known contributor to many battery fires"

    As above the recharge cycles of flow batteries are already well above every other type of battery. And fire? Well the fact that flow batteries don't catch fire is one of their key selling points.

    Is this just marketing fluff that is using buzzwords to try and get across? The big problem with flow batteries is their energy density at best is currently less than half of an equivalent lithium battery system. This is a far more important problem to fix.

    Mind you I do like what they are talking about. One of the big problems with electric cars is the grid connections for fast chargers. It makes the highway rest stop model of petrol stations difficult to convert to electric. All you need is 3 fast chargers in use at once and you're using more power than the currently biggest petrol station in Europe, and many of the highway stops are in the middle of nowhere which don't lend themselves to easy electrical infrastructure upgrades.

  • Comment removed based on user account deletion
  • It's June 3rd and we only have one super battery story so far this month? What's up with that?
  • Power is energy per unit time. And pumping unleaded into your Toyota represents about 15MW of power. If you have an electric car charging setup that charges as quickly as you pump gasoline, you will have approximately the same power transfer.

    So what is the connector going to look like? Are you going to want to be anywhere near it while your car is charging?

    Which leads to another question. Charging a battery is not one hundred percent efficient. Even with very efficient designs you are probably going to

  • by Streetlight ( 1102081 ) on Saturday June 03, 2017 @09:43AM (#54542021) Journal
    I presume the used electrolyte can somehow be restored to its former usefulness in these batteries. Can that be done at the "charging" station or must it be stored in large tanks and then transported to some nearby industrial plant? Otherwise, it will need to be disposed of as hazardous waste.
  • A relatively small car battery stores around 50 amp-hours of charge.

    That means to fully charge it, you would need to input 1 amp of current for 50 hours. Or 50 amps for 1 hour. Or 3000 amps for 1 minute. Or 180000 amps for one second.

    The average house wiring is capable of carrying 10 or 15 amps. 3000 amps, much less 180000 amps, is beyond anything imaginable for a local charging setup.

    • A relatively small car battery stores around 50 amp-hours of charge.

      At 12V, so the stored energy is only about 0.6 kWh.

      The average house wiring is capable of carrying 10 or 15 amps.

      At either 120V or 240V, depending on the country, so energy can be delivered at a rate of around 1.8 to 3.6 kW from a standard 15A output. If internal resistance were not an issue, you could draw enough energy to fully recharge that 50 Ah car battery in 10-20 minutes. Or with a dedicated 50A 240V appliance outlet, about 3 minutes.

      A Tesla Roadster has a 54 kWh battery capacity (90x as much), so a full recharge would require at least 4.5 hours even with the d

This is clearly another case of too many mad scientists, and not enough hunchbacks.

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