Cheap Solar Panels Made With An Ion Cannon 395
MrSeb writes "Twin Creeks, a solar power startup that emerged from hiding today, has developed a way of creating photovoltaic cells that are half the price of today's cheapest cells, and thus within reach of challenging the fossil fuel hegemony. As it stands, almost every solar panel is made by slicing a 200-micrometer-thick (0.2mm) wafer from a block of crystalline silicon. You then add some electrodes, cover it in protective glass, and leave it in a sunny area to generate electricity through the photovoltaic effect. There are two problems with this approach: Much in the same way that sawdust is produced when you slice wood, almost half of the silicon block is wasted when it's cut into 200-micrometer slices; and second, the panels would still function just as well if they were thinner than 200 micrometers, but silicon is brittle and prone to cracking if it's too thin. Using a hydrogen ion particle accelerator, Twin Creeks has managed to create very thin (20-micrometer), flexible photovoltaic cells that can be produced for just 40 cents per watt; around half the cost of conventional solar cells, and a price point that encroaches on standard, mostly-hydrocarbon-derived grid power."
Cost of machinery (Score:3, Interesting)
What about the cost of the ion accelerator itself? Is it cheap enough to make this manufacturing method scaleable?
no way (Score:5, Interesting)
whatever, I'm sure this was all true a year or 2 ago before module ASPS plummeted. however, these guys are now working against a commodity and china has demonstrated they are cool with 7% GM on modules. Polysilicon prices fell off a cliff and economies of scale have worked. wafer costs are 57c for the Chinese leaders now and their targets are under 50c by 2013, which means the competitive advantage of this process is zilch. This idea had legs in 2007-2008. No longer. Heck, even CdTe thin film lost its production cost advantage compared to China. Regular multi / quasi-mono cells will deliver terawatts of power. This other shit is a side show.
Watt vs KW/hr (Score:3, Interesting)
So a new excuse to put off installing solar panels for a while longer! Yay!
Re:Hegemony, schmegemony (Score:5, Interesting)
Flywheels, the most efficient means of energy storage we have. Large ones, in sealed units, buried underground like a septic tank, that remain there 50 years or so, and can power your house for week or two in case of outages.
Several companies are working on exactly this.
Fuel cells are overrated. (Score:5, Interesting)
You can burn the hydrogen in a combined cycle plant and get 70% efficiency. Fuel cells are overrated.
Re:Hegemony, schmegemony (Score:3, Interesting)
I was thinking flywheels too. They can't easily be adapted to automotive use, but if you can dedicate a whole room to a flywheel system size and weight are no longer a concern. However, they'd have to be more underground than the average basement, so if a flywheel breaks apart the resulting destruction doesn't bring the whole building down. Tons of potential kinetic energy stored in such a small area makes for a spectacular show if released all at once.
Re:Get ready for....nothing! (Score:3, Interesting)
how much of that price drop is accounted for by Chinese government subsidy and market flooding?
Re:Fuel cells are overrated. (Score:4, Interesting)
Ultracaps... that's where we need to go for short term storage. If they can stem the leakage they're prone to, then long term as well. Other than storage density, they're really a spectacular well of desirable characteristics already.
But these new solar cells... the question is, when can we buy them, as it always seems to be with these breakthroughs. And for my area, how well will they withstand hail?
Re:Hegemony, schmegemony (Score:3, Interesting)
Obviously this won't power a car on its own anytime soon, but I thought you might find it interesting anyway: http://www.williamshybridpower.com/ [williamshybridpower.com]
Williams Hybrid Power is a spin-off of the Williams F1 race team that competes in Formula One. They developed this flywheel storage for use in their F1 race car, but IIRC under the particular restrictions of Formula 1 battery systems proved more competitive. It's been used to provide power for a "boost button" in Porsche high-performance cars though, and they are teaming up with other manufacturers, like Audi.
Re:Hegemony, schmegemony (Score:4, Interesting)
The problem with batteries is sourcing the materials to make them.
The best batteries currently are all variants on lithium-ion. Where does the lithium come from [wikipedia.org]? Much of it is in Bolivia, China, and Afghanistan. I'm not sure if changing control of a critical infrastructure mineral from the current oil producing cast of clowns to cocaine cartels, masters of corruption and religious fanatic heroin-pusher fucktards is a win. Who is worse; the House of Saud or the Taliban? Also, how much lithium is there? How much lithium would we need to replace automotive motors with battery systems? I'll leave as an exercise to the reader whether we'd run out of oil or minable lithium first if we converted fossil fuel surface-based* vehicles and homes/businesses to electric. Add up the energy capacity of the fuel tanks when filled with gas/diesel. You might not like the answer.
*Battery-powered air vehicles are a no-go. No battery technology comes close to the energy density per gram of hydrocarbon. You can move an airplane, its cargo and its fuel halfway around the globe with JP-A. Can't do that with batteries. Just not enough joules per gram of battery, plus batteries don't become (appreciably) lighter as you discharge them; spent chemical fuel doesn't have to be carried once it's burned.
Re:Get ready for....nothing! (Score:4, Interesting)
Yeah, 'cause we're not all paying massive oil subsidies....oh wait.