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Handhelds It's funny.  Laugh. Hardware

Flaming Cellphones 288

phorm writes "Many of us have heard the urban legend of cellphones causing fires at the gas pump, but how about the hazards of replacement batteries? Reuters is carrying a story about a woman whose cellphone burst into flame, causing her superficial burn injuries. According to Nokia, the problem has occured before, and is related to non-brand replacement batteries. For various reasons, these batteries may overheat and catch fire, or even explode! So far I haven't found much info on whether this has happened with other brands of phone, though I do know that my little flip-phone gets very hot when running in analog mode. Perhaps some slashdot readers have had a similar experience?"
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Flaming Cellphones

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  • by cmowire ( 254489 ) on Friday August 22, 2003 @09:10PM (#6770307) Homepage
    I worked with some people who were simulating battery-powered electronics. The program had an error message of "Device is on fire". People would call up the tech support for the simulator and ask what the error message means (perhaps they thought it was like Guru Meditation errors or something equally geek-funny). It meant, literally, that the simulated battery is on fire.

    The battery controller is in the phone, not the battery, so if it doesn't get the battery it expects to get, there's no limit to the pyromaniac fun that can be had. ;)
  • by TerraFrost ( 611855 ) on Friday August 22, 2003 @09:15PM (#6770341)
    cellphones causing fires at the gas pumps may be an urban legend (if you click on the Helpful Links page of the TechTV, you can even read the snopes.com entry for it), but the user guide for the Nokia 3520 phone sure wouldn't have you believing that...

    to quote from page 12...

    Don't use the phone at a refueling point. Don't use near fuel or chemicals.

    here's a pdf of the user guide:
    http://www.nokia.ca/english/products/user_manuals/ 3520.pdf [nokia.ca]

  • by mjprobst ( 95305 ) on Friday August 22, 2003 @09:23PM (#6770381) Homepage Journal
    Oh, so this information just came from _somewhere_ and the replacement battery was from a _flea market_?


    I could see this being true, but I could just as easily see it as a story planted by the phone manufacturer for one of two purposes:

    • To keep selling official batteries at higher markup
    • To hide the fact that there's some kind of heat management flaw in the company's product
  • Just maybe (Score:1, Interesting)

    by Anonymous Coward on Friday August 22, 2003 @09:51PM (#6770491)

    if cellphone manufacturers didnt gouge and rip us off for batteries people wouldnt buy 3rd party and this wouldnt happen.

    usually its cheaper to throw away the phone than replace batteries at their prices

    what next ? printer carts that explode ?
  • Re:Full power! (Score:2, Interesting)

    by ChilyWily ( 162187 ) on Friday August 22, 2003 @10:01PM (#6770534) Homepage
    Analog does not always transmit at full power.
    hmm...I don't know about that but I'm a bit rusty on my AMPS spec so I'll take your word.
    Handheld cell phones are limited to somewhere around 0.6 watts. Typically, the newer digital phones (at least from about 3 years ago) would typically have max analog power near 0.5 watts. In digital mode they often can go lower, with CDMA phones transmitting lower still (in theory).
    Precisely! CDMA in particular is capable of so low a transmission power that it can be pretty close to the noise floor. Plus, CDMA phones in proximity to each other don't interfere with each other vs. analog phones drive up the noise quite a bit. That was one of the reasons why the early application of CDMA was in the military - the signal could be hidden pretty effectively within the noise floor. All that translates into both lower battery consumption, plus lower overall power disappation - which for the operators translates into more cellphones per cell site..but I digress...analog power levels are far higher than those for the digital varients - in one of my prior jobs, I used to test (digital) cellular network coverage - I can say from experience that analog power levels were consistently cranked way high. In one instance, a particular part of the city was not able to support CDMA calls but analog calls were going on just fine between a certain time each day. It turned out that there was one of those shuttle vans with a broken CB that was flooding the entire band - only analog was high enough to compete with that interference :)
  • by ChrisCampbell47 ( 181542 ) on Friday August 22, 2003 @11:27PM (#6770866)
    You guys and your girly tales of excessive charge rates and wisps of smoke ...

    Those of us salivating all over the Samsung SPH-i500 PalmPDA/phone [testflysamsung.com] (units of which finally started trickling to market 3 weeks ago) have been hearing for weeks of the travails of this guy who's modded his to add Bluetooth and maybe more.

    "I decided to build the sled out of the extended battery. Initially, I was planning on making the standard battery fit inside the extended case, but then I got a first hand lesson in the volitile nature of li-ion batteries. After the 2 FOOT FLAME, which looked like a smoke flare going off, this MESS is what was left of the battery ... What caused that? Believe it or not, it was LIGHTLY nicking it with the tip of my jewlers screwdriver! It doesn't take much."

    http://i500.nopdesign.com/hw/ifire.jpg [nopdesign.com]

    The complete story is here [nopdesign.com]; the flames start on page 2.

    "Hello, Samsung? I would like 1000 units of your new Lithium-Ion bomb phone please. Do you ship to Chechnya?"

  • by j4k3 ( 306450 ) on Friday August 22, 2003 @11:33PM (#6770893)
    If you do overcharge a Lithium-ION cell or Lithium-Polymer Cell to over 4.2 ~ Volts, you can expect a Lithium bag cell to baloon up then vent poisions, or flame up. If you overcharge a steel, or aluminium cased cell you can blow the case, and explode! Lithium-ION batteries are really fincky they like to be charged under constant current at less than 1C. They also don't like to be discharged over 1C, so if the phone was malfunctioning, and drawing more current than it normally would, that could cause a "FAILURE EVENT", or like you said a battery fire. Laugh.

    The reason I know of all this, is because I fly electric RC planes, and lithium ION cells are the hottest power offerings right now. People charge their packs in FIRE safes if that gives you any indication of Lithium-ION cells volitility.

    Go figure.
  • by mightymik2 ( 545730 ) on Friday August 22, 2003 @11:43PM (#6770925)
    Lithium batts can catch fire if overcharged, and can explode if shorted. I know of one guy whowas charging a lithium pack, and at some point the charger reset (power glitch?), and when it did, it set the cell count WRONG. this caused a garage fire. Newer cells will overheat and 'puff up', rather than explode, but if you use Li cells, you need to ba familiar with what you are doing. I think most of the dangers are lessened, and most of these accidents can be chocked up to not advanced enough technology. There are guys getting 20+ minute flights on model helis using Li batts.
  • by dido ( 9125 ) <dido AT imperium DOT ph> on Saturday August 23, 2003 @02:25AM (#6771449)

    ...So, if she bought her phone from a carrier store, and they gave her the battery, then would that carrier assume the liability for this happening, since it was not a Nokia battery involved?

    First thing that enters people's minds out there... Liability! As they say, America is a nation of lawyers and order. Fortunately, the woman's Dutch, and the fact that the burns were superficial should ensure that nothing of that sort is going to happen. She'll probably just buy a new phone and get on with her life. Only buying original accessories for her new phone, I trust.

  • by Ogerman ( 136333 ) on Saturday August 23, 2003 @04:16AM (#6771655)
    Panasonic won't sell to anyone except a 'certified systems designer' who has signed agreements saying they'll design proper charging and current/temperature limiting circuitry. God forbid you should simply want to fix a battery pack which is no longer made. I suspect they do it mostly to keep battery pack repair impossible and force everyone to simply run right out and drop $50(cell phones) to $300(some laptop batteries). Sound conspiracy-theory ripe? :-)

    It is a conspiracy, flat out. There's no need for theories on the matter. There are plenty of more "dangerous" electronic components made by the same companies that produce LiIon cells (such as large value capacitors, certain transformer types, etc.) that can be purchased without goofy "designer agreements." The only reasonable explanation is some means of trying to control who gets to play in the ridiculous-markup game of aftermarket battery replacements. But all hope is not lost. There are plenty of sources for LiIon cells online for DIY'ers... just not from the original manufacturers (and typically not from the big parts vendors either: Mouser, Digikey, etc.) Probably the cheapest way to get your hands on them is liquidated (new, unused) battery packs from outdated cell phones, laptops, etc. Sometimes you'll also find companies selling or auctioning bulk cells themselves.

    I have taken apart dozens of battery packs of all types and they all use the same handful of standardized solder-tab cell types. Of the LiIon's, perhaps the most popular cell I've run into is the 18650, which is a 5/4-AA size, 3.7v cell. Most standard-size laptop batteries use this cell. Also, many camcorders use them. (the standard capacity battery packs will simply have half as many cells). I know of some camcorder packs that sell in the $50 range with a SINGLE 18650 cell, which can be easily had in the $3-5 range. (I got some from liquidated battery packs for about $2/ea). A typical laptop battery might use 6-8 of them and cost $150-300.

    Oh yeah: as for the gas station / cell phone explosion "myth", there is actually a very very small chance that this could happen. (but not for the bogus reasons specified by the urban legend) If a cell phone was drawing a high enough current and the battery somehow came loose, a very small spark could be generated. Under perfect conditions, this may be enough to ignite gasoline vapors. However, you could say this about any battery operated device. In real life, it has never been a problem. A true hazard at gas stations is the large static discharge possible due to the vehicle building a charge while driving from friction of the rubber wheels. So ideally, the vehicle chassis should be grounded to earth before operating the pump.
  • by BigBlockMopar ( 191202 ) on Saturday August 23, 2003 @09:08AM (#6772451) Homepage

    Any practical electric car will use fuel cells anyway, so told who so?

    And the fuel cells do what with fuel? Provide a large power supply with little internal resistance, as is required to run the large loads of electric motors to drive the wheels. What do *you* think will happen when the wires or bus bars between the fuel cells and anything else get crimped during a car accident?

    Never mind that fuel cells run on combustible fuel which must be brought into close proximity to the soon-to-be-glowing-red-hot output terminals of the car accident fuel cell. At least in conventional cars, the only statistically significant source of fuel ignition is sparking from randomly bent metal scraping on asphalt. Of course, you'll still have that, too - unless your fuel cell car is an Adobe. (Old SNL reference, all you Gen-Y types won't get it.)

    Of course, this means that fuel cells will actually be practical. Given the notorious sensitivity of their osmotic membranes the sort of fuel contamination which passes right through most filtration devices, I can't imagine that you'll be filling your car up off too many gas station tanks.

  • weird timing (Score:3, Interesting)

    by Darth_brooks ( 180756 ) <[clipper377] [at] [gmail.com]> on Saturday August 23, 2003 @01:15PM (#6773398) Homepage
    I picked up my nokia 6150 yesterday after leaving it on the charger over night. By morning (on from 12am to 6:30am) it was too hot to touch, and now it won't turn on.

    It's been charged longer with no ill effects, and it's using the original Nokia battery.

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