Stories
Slash Boxes
Comments

News for nerds, stuff that matters

Slashdot Log In

Log In

Create Account  |  Retrieve Password

Cooling Challenges an Issue In Rackspace Outage

Posted by Zonk on Tue Nov 13, 2007 12:03 PM
from the getting-a-touch-warm-in-here dept.
miller60 writes "If your data center's cooling system fails, how long do you have before your servers overheat? The shrinking window for recovery from a grid power outage appears to have been an issue in Monday night's downtime for some customers of Rackspace, which has historically been among the most reliable hosting providers. The company's Dallas data center lost power when a traffic accident damaged a nearby power transformer. There were difficulties getting the chillers fully back online (it's not clear if this was equipment issues or subsequent power bumps) and temperatures rose in the data center, forcing Rackspace to take customer servers offline to protect the equipment. A recent study found that a data center running at 5 kilowatts per server cabinet may experience a thermal shutdown in as little as three minutes during a power outage. The short recovery window from cooling outages has been a hot topic in discussions of data center energy efficiency. One strategy being actively debated is raising the temperature set point in the data center, which trims power bills but may create a less forgiving environment in a cooling outage."
+ -
story

Related Stories

This discussion has been archived. No new comments can be posted.
The Fine Print: The following comments are owned by whoever posted them. We are not responsible for them in any way.
 Full
 Abbreviated
 Hidden
More
Loading... please wait.
  • This is number 3 (Score:5, Informative)

    by DuctTape (101304) * on Tuesday November 13 2007, @12:06PM (#21337871)
    This is actually Rackspace's number 3 outage in the past couple days. My company was only (!) affected by outages 1 and 2. My boss would have had a fit if number 3 would have taken us down for the third time.

    Other publications [valleywag.com] have noted it was number 3, too.

    DT

      • by arth1 (260657) on Tuesday November 13 2007, @01:17PM (#21338989) Homepage Journal
        (Disregarding your blatant karma whoring by replying to the top post while changing the subject)

        There's several good reasons why the servers are located where they are, and not, say, in Alaska.
        The main one is light speed through fiber, and a cable from Houston to Fairbanks would induce a best case of around 28 ms latency, each way. Multiply by several billion packets.

        This is why hosting near the customer is considered a Good Thing, and why companies like Akamai have made it their business of transparently re-routing clients to the closest server.

        Back to cooling. A few years ago, I worked for a telephone company, and the local data centre there had a 15 degree C ambient baseline temperature. We had to wear sweaters if working for any length of time in the server hall, but had a secure normal temperature room outside the server hall, with console switches and a couple of ttys for configuration.
        The main reason why the temperature was kept so low was to be on the safe side -- even if a fan should burn out in one of the cabinets, opening the cabinet doors would provide adequate (albeit not good) cooling until it could be repaired, without (and this is the important part) taking anything down.
        A secondary reason was that the backup power generators were, for security reasons, inside the server hall themselves, and during a power outage these would add substantial heat to the equation.
        • Re: (Score:3, Informative)

          the local data centre there had a 15 degree C ambient baseline

          Well that's just incompetent. For one thing, commercial electronics experience increased failure as you move away from an ambient 70 degrees F regardless of which direction you move. Running them at 59 degrees F (15 C) is just as likely to induce intermittent failures as running it at 80 degrees F.

          For another, you're supposed to design your cooling system to accommodate all of the planned heat load in the environment. If your generators will be a
          • Re: (Score:3, Interesting)

            the local data centre there had a 15 degree C ambient baseline

            Well that's just incompetent. For one thing, commercial electronics experience increased failure as you move away from an ambient 70 degrees F regardless of which direction you move. Running them at 59 degrees F (15 C) is just as likely to induce intermittent failures as running it at 80 degrees F.

            I was considering asking why the GP poster was bothering with a sweater when working (as opposed to sleeping) in his server room at 15centigrade, b

        • Re: (Score:3, Informative)

          While thinking outside the box is all well and fine, it's even better when combined with Common Knowledge. Like knowing that caves and mines (a) tend to be rather warm when deep enough, and (b) have a fixed amount of air.

          As for the power efficiency of pumping air from several hundred meters away compared to pumping it through the grille of an AC unit, well, there's a reason why skyscrapers these days have multiple central air facilities instead of just one: Economics.

          I'd like to see you pump air for any l
  • Which only shows (Score:3, Informative)

    by CaptainPatent (1087643) on Tuesday November 13 2007, @12:06PM (#21337873) Journal
    If you want 100% uptime, it's important to have back up power for the cooling as well as the server systems themselves.
     
    Is this really news?
    • Has anyone thought about putting data-centers in upper Canada / arctic regions? Just (honestly) curious.
      • Re: (Score:3, Interesting)

        I actually use a vent duct to suck in cold air from outside during the winter to help cool a server in my house. Originally I was more concerned with random object/bugs/leaves so I made it a closed system(like water cooling) to help protect the actual system. It works nicely, but only for about 1/3 or less of the year when the temperature is cold enough to make a difference. I've always wondered about a larger scale of something like this such as how the parent suggested servers in a colder/arctic region.
      • Or Siberia.

        I was thinking the same thing.

        AC is out? Crank open the vents and turn on the fans.

        Admittedly it wouldn't work so well in the summer, but spring/winter/fall could be nice.
        • In the winter, if you heat with electricity, you can basically run your computer for free, since its waste heat reduces the amount of heat needed to be generated by resistance heaters.

      • Re: (Score:3, Interesting)

        Yes, actually. This was looked into by multiple companies during the late 90's. I'm not sure if any were ever built. I think one of the considerations as a byproduct was the savings of not having to run chillers with the cost of getting fibre and power laid to the facility.
        • Well, being that the planet is (generally speaking) a sphere... you'll only really need at max, a D length piece of cable, no? :P What else are all of those holes to China I dug as a child good for?

      • Re:Which only shows (Score:4, Interesting)

        by blhack (921171) * on Tuesday November 13 2007, @12:21PM (#21338111)
        I think the problem is availability of power. When you are talking about facilities that consume so much power that, when built, their proximity to a power station is taken into account, you can't just slap one down at the poles and call it good. I would imagine that lack of bandwidth is a MAJOR issue as well..... ...one field where I think storing servers at the poles would be amazing is super computing. Supercomputers don't require the massive ammounts of bandwidth that webservers etc do. You send a cluster a chunk of data for processing, it processes it, and it gets sent back. For really REALLY large datasets (government stuff)...just fill a jet with hard-disks and have it to the server center in a few hours.
    • Exactly! The fact that these Chillers weren't on Emergency Generator Power is rookie mistake #1. All the generator power and UPS power in the world ain't gonna help if your Data Center gets too hot.
      • Re: (Score:3, Informative)

        Reading the article, they WERE on backup power. Emergency crews shut down the backup power to the chillers temporarily while they were working in the area, so the chillers had to start again. Cycling these big machines isn't instant.
    • Re:Which only shows (Score:5, Informative)

      by jandrese (485) <kensama@vt.edu> on Tuesday November 13 2007, @12:15PM (#21338003) Homepage Journal
      If you want 100% uptime (which is impossible, but you can put enough 9s in your reliability to be close enough), you need to have your data distributed across multiple data centers, geographically separate, and over provisioned enough that the loss of one data center won't cause the others to be overloaded. It's important to keep your geographical separation large because you never know when the entire eastern (or western) seaboard will experience complete power failure or when a major backhaul router will go down/have a line cut. Preferably each data center should get power from multiple sources if they can, and multiple POPs on the internet from each center is almost mandatory.
      • Re:Which only shows (Score:4, Interesting)

        by NickCatal (865805) on Tuesday November 13 2007, @12:31PM (#21338275)
        I can't stress this enough. When I talk to people about hosting and they rely on 100% availability they NEED to go with geographically diverse locations. Even if it is a single backup somewhere you have to have something.

        For example, Chicago's primary datacenter facility is in 350 E. Cermak (right next to McCormick Place) and the primary interconnect facility in that building is Equinix (which has the 5th and now 6th floors.) A year or so ago there was a major outage there (that mucked up a good amount of the internet in the midwest) when a power substation caught on fire and the Chicago Fire Department had to shut off power to the entire neighborhood. So the backup system started like it should, with the huge battery rooms powering everything (including the chillers) for a bit while the engineers started up the generators. Only thing is, the circuitry that controls the generators shorted out, so while the generators themselves were working, the UPS was working, the chillers were working, this one circuit board blew at the WRONG moment. And this isn't the only time this circuit has been used, they test the generators every few weeks.

        Long story short, once the UPSes started running out of power the chillers started going, lights flickered, and for a VERY SHORT period of time the chillers went out before all of the servers did. Within a minute or two it got well over 100 degrees in that datacenter. Thank god the power cut out as quick as it did.

        So yes, Equinix in that case did everything by the book. They had everything setup as you would set it up. It was no big deal. But something went wrong at the worst time for it to go wrong and all hell broke loose.

        It could be worse, your datacenter could be hit by a tornado [nyud.net]

    • Re: (Score:3, Interesting)

      Some data centers also have multiple incoming power lines (which hopefully don't have a single transformer bottle-neck). Anyway, I know for sure that at least one data center in Toronto had 100% uptime during the big August 2004 Blackout, so it is possible to prevent these problems.
    • Re: (Score:3, Interesting)

      It sounds like they DID have backup power for the cooling but that they switch over to backup power caused some problems. This isn't really all that unusual because cooling is basically never on UPS power so the transition to backup power may not go completely smoothly unless everything is setup correctly, tested, and there are no or little unusual circumstances during the switchover. I've seen even well designed systems have problems in the real world. One time we lost one leg of a triphase power system so
        • Re: (Score:3, Interesting)

          Ok, I specifically said UPS power, as in it takes time to spinup the generators and switching from one source to the other does not always go perfectly in the real world. One factor is minimum cycle time on the compressors. The 3 minute time frame was from TFA which says that at a density of 5KVA per cabinet thermal shutdown can happen in 3 minutes due to thermal load.

          Oh and as far as the one leg collapsing thing, yes we were VERY pissed at everyone involved in that little problem, it turns out it was a
            • Although our servers are on uninterrupted power (same as the Air Con)

              I guarantee your HVAC systems are NOT on UPS power. If by some massive failure during construction and commissioning they were and it was missed, I'd recommend firing your entire engineering department and any development contractors involved with building and maintaining your facility. There is no reason to put HVAC systems (chillers, pumps, air handlers, CRACs) on UPS as they can all manage just fine with losing their power and restarting once power is restored (either from utility or generator).

                  • Re: (Score:3, Informative)

                    Well, it's clear by that statement that you have no idea of the infrastructure of a Data Center.

                    Believe it or not, I've designed both, and while I certainly don't claim to be an expert on all the IT equipment, I've got a pretty good idea of the electrical systems that go into them.

                    My description of the emergency branches was intentionally vague because their full definitions comprise some dozens of pages in NFPA 99. I assumed most people wouldn't care about that level of detail :-)

                    Anyway, my point was that

    • Re: (Score:3, Interesting)

      Hmph. We have backup power for the cooling in our server room, but we had to deal with a fun little incident two weeks ago. Trane sent out a new HVAC monkey a month ago for routine maintenance. I was the one who let this doofus in, and let me tell you, he was a slack-jawed mouth-breathing yokel of tender years. He took one look at our equipment and said, I quote, "I ain't never seen nutin' like this'un before, hee-yuck!" I was a bit taken aback, but he seemed to go through all the proper motions.

      Fast forwar
  • Actually this brings up an interesting point of discussion for me at least. Our office is doing a remodel and I'm specifying a small server room (finally!) and the contractors are asking what AC unit(s) we need. Is there a general rule for figuring out how many BTUs of cooling you need for a given wattage of power supplies?
    • by CaptainPatent (1087643) on Tuesday November 13 2007, @12:15PM (#21338001) Journal

      Is there a general rule for figuring out how many BTUs of cooling you need for a given wattage of power supplies?
      I actually found a good article [openxtra.co.uk] about this earlier on and it helped me purchase a window unit for a closet turned server-room. Hope that helps out a bit.
    • Try this. [anver.com]
    • by trolltalk.com (1108067) on Tuesday November 13 2007, @12:19PM (#21338077) Homepage Journal

      Believe it or not, but in one of those "life coincidences", pi is a safe approximation. Take the number of watts your equipment, lighting, etc., use, multiply by pi, and that's the # of btus of cooling. Don't forget to include 100 watts per person for body heat.

      It'll be 90F degrees outside, and you'll be a cool 66F.

      • Believe it or not, but in one of those "life coincidences", pi is a safe approximation. Take the number of watts your equipment, lighting, etc., use, multiply by pi, and that's the # of btus of cooling. Don't forget to include 100 watts per person for body heat.

        It'll be 90F degrees outside, and you'll be a cool 66F.

        And if that doesn't work, you can always tell your VP that you were taking your numbers from some guy named TrollTalk on ./
        I'm sure he'll understand.

        • Re: (Score:3, Interesting)

          Think for 2 secs ... each kw of electricity eventually gets converted to heat. Resistive heating generates ~ 3,400 btus per kilowatt, so multiplying electrical consumption by pi gives you a decent cooling capacity. Add an extra 10% and you're good to go (you *DO* remember to add in a fudge factor of between 10 and 20% for "future expansion", right?)
        • Re: (Score:3, Interesting)

          Personal energy output is a function of a number of variables, but the most important, are the ambient temperature and the movement of air through the room. The 100 watts per person is a conservative estimate based on a roughly 75 F room.

          The Prof in a box experiment has a large issue that contributes to error. He is breathing with a tube, the heat exchange in your lungs is a convection exchange and has too large a magnitude to ignore. If you have doubts about how much heat flows out through breathing nex
        • Recommended diet is typically between 1500 kcal and 2500 kcal depending on body type and other factors. It is, I believe, a measure of how much energy you would be able to extract from the food, rather than what you'd be able to obtain by burning it directly.

          Anyway, if you use an average of 2000 kcal, whether that goes into heating or moving around, a control volume around yourself will experience the same thing: 2000 kcal of waste heat generated over the course of a day. Everything turns into waste heat,
          • Re: (Score:3, Insightful)

            I hate to pick, but I think you'll find rotund people actually have a lower surface to mass ratio than thin people.

    • Physics (Score:4, Informative)

      by DFDumont (19326) on Tuesday November 13 2007, @12:40PM (#21338411)
      For those of you who either didn't take Physics, or slept through it, Watts and BTU's/hr are both measurements of POWER. Add up all the (input) wattages, and use something like http://www.onlineconversion.com/power.htm/ [onlineconversion.com] to convert. This site also has a conversion to 'tons of refrigeration' on that same page.
      Also note - Don't EVER user the rated wattage of a power supply because that's what it SUPPLIES, not uses. Instead use the current draw multiplied by the voltage (US - 110 for single phase, 208 for dual phase in must commercial blgs, 220 only in homes or where you know thats the case). This is the 'VA' [Volt-Amps] unit. Use this number for 'watts' in the conversion to refrigeration needs.
      Just FYI - a watt is defined as 'the power developed in a circuit by a current of one ampere flowing through a potential difference of one volt." see http://www.siliconvalleypower.com/info/?doc=glossary/ [siliconvalleypower.com], i.e. 1W = 1VA. The dirty little secret about power calculations is that there is another factor thrown in, typically about 0.65, called the 'power factor' that UPS and power supply manufacturers use to lower the overall wattage. That's why you always use VA (rather than the reported wattage) because in a pinch you can always measure both voltage and amperage(under load).
      Basically do this - take all the amperage draws for all the devices in your rack/room/data center, multiply them by the applied voltage for that device (110 or 208) and add all the products together. Then convert that number to tons of refrigeration. This is your minimum required cooling for a lights out room. If you have people in the room, count 1100 BTU's/hr for each person and add that to the requirements (after conversion to whatever unit you're working with). Some HVAC contractors want specifications in BTU's/hr and other want it in tons. Don't forget lighting either if its not a 'lights out' operation. A 40W florescent bulb means its going to dissipate 40W (as in heat). You can use these numbers directly as they are a measure of the actual heat thrown, not of the power used to light the bulb.
      Make sense?

      Dennis Dumont
      • Re: (Score:3, Informative)

        The dirty little secret about power calculations is that there is another factor thrown in, typically about 0.65, called the 'power factor' that UPS and power supply manufacturers use to lower the overall wattage.

        It's not "thrown in" by the manufacturers. The dirty little secret is simply that you are talking about AC circuits. 1W = 1VA in AC circuits only if the volts and the amps are in phase -- which they aren't.

        Take a sine wave -- in AC, that's what your voltage looks like, always changing. If you're
  • When systems start shutting down because the on-board temperature alarms trip, just disable the alarms.

    Man, I wish I was making that up.

  • Liquid nitrogen is the cooling answer, for sure. Then you're not dependent upon power of any kind at all. The nitrogen dissipates as it warms, just like how a pool stays cool on a hot day by 'sweating' through evaportation, and you just top up the tanks when you run low. It's cheap and it's simple. That's why critical cold storage applications like those in the biomedical industry don't use 'chillers' or refrigerators or anything like that. If you really want to put something on ice and keep it cold, y
    • Re: (Score:3, Informative)

      Liquid nitrogen is the cooling answer, for sure. Then you're not dependent upon power of any kind at all.

      Except of course the power needed to create the LN2.

      That's why critical cold storage applications like those in the biomedical industry don't use 'chillers' or refrigerators or anything like that. If you really want to put something on ice and keep it cold, you use liquid nitrogen.

      As above - how do you think they prevent the LN2 from evaporating? The LN2 is a buffer against loss of pow

        • Re: (Score:3, Informative)

          Even oxygen levels elevated to as little as 23% oxygen can lead to a violent increase in the flammability of materials like cloth and hair. Controlling gas concentrations so they remain at safe levels can be very tricky.

          Setting aside evaporation, be careful not to get it on anything. LOX can easily saturate anything remotely porus and oxidisable, effectively turning it into an unstable explosive until the LOX evaporates... at LOX or LN temperatures, that can even become an issue with oxygen condensing fro
  • by MROD (101561) on Tuesday November 13 2007, @12:21PM (#21338099) Homepage
    I've never understood why data centre designers haven't used a different cooling strategy to re-circulated cooled air. After all, for much of the temperate latitudes for much of the year the external ambient temperature is at or below that needed for the data centre so why not use conditioned external air to cool the equipment and then exhaust it (possibly with a heat exchanger to recover the heat for other uses such as geothermal storage and use in winter)? (Oh, and have the air-flow fans on the UPS.)

    The advantage of this is that even in the worst case scenario where the chillers fail totally during mid-summer there is no run-away, closed loop, self re-enforcing heat cycle, the data centre temperature will rise but it would do so more slowly and the maximum equilibrium temperature will be far lower (and dependant upon the external ambient temperature).

    In fact, as part of the design for the cluster room in our new building I've specified such a system, though due to the maximum size of the ducting space available we can only use this for half the heat load.
    • by afidel (530433) on Tuesday November 13 2007, @12:42PM (#21338433)
      The problem is humidity, a big part of what an AC system does is maintain humidity in an acceptable range. If you were going to try to do once through with outside air you'd spend MORE power during a significant percent of the year in most climates trying to either humidify or dehumidify the incoming air.
  • by Leebert (1694) on Tuesday November 13 2007, @12:39PM (#21338397)
    A few weeks ago the A/C dropped out in one of our computer rooms. I like the resulting graph: http://leebert.org/tmp/SCADA_S100_10-3-07.JPG [leebert.org]
  • by Animats (122034) on Tuesday November 13 2007, @12:42PM (#21338447) Homepage

    Most large refrigeration compressors have "short-cycling protection". The compressor motor is overloaded during startup, and needs time to cool. So there's a timer that limits the time between two compressor starts. 4 minutes is a typical delay for a large unit. If you don't have this delay, compressor motors burn out.

    Some fancy short-cycling protection timers have backup power, so the the "start to start" time is measured even through power failures. But that's rare. Here's a typical short-cycling timer. [ssac.com] For the ones that don't, like that one, a power failure restarts the timer, so you have to wait out the timer after a power glitch.

    The timers with backup power, or even the old style ones with a motor and cam-operated switch, allow a quick restart after a power failure if the compressor was already running. Once. If there's a second power failure, the compressor has to wait out the time delay.

    So it's important to ensure that a data center's chillers have time delay units that measure true start-to-start time, or you take a cooling outage of several minutes on any short power drop. And, after a power failure and transfer to emergency generators, don't go back to commercial power until enough time has elapsed for the short-cycling protection timers to time out. This last appears to be where Rackspace failed.

    Dealing with sequential power failures is tough. That's what took down that big data center in SF a few months ago.

  • by Ron Bennett (14590) on Tuesday November 13 2007, @01:09PM (#21338859) Homepage
    While many here are discussing UPSes, chillers, set-points, etc the most serious flaw is being glossed over ... the lack of redundency outside the data center, such as multiple, diverse power lines coming in...

    From the articles, it appears that Rackspace datacenter doesn't have multiple power lines coming in and/or many come in via one feed point.

    How else is it that a car crash quite some distance from the datacenter can cause such disruption. Does anyone even plan for such events - I get the feeling most planners don't, since I've seen first-hand many power failures occur in places where one would expect more redundency from dumb things like a vehicle hitting a utility pole, etc.

    Ron
    • Re: (Score:3, Informative)

      You have to pay for redundant feeds from the local utility company. And they aren't cheap. If you don't select a location on the boundary of two independent distribution circuits, the two feeds are worthless.

      I live near a hospital which is located on the boundary between two distribution circuits, each fed from a different substation. That redundancy cost the hospital tens or hundreds of thousands of dollars. But the two substations are fed from the same transmission loop, which runs through the woods (lo

  • by techpawn (969834) on Tuesday November 13 2007, @01:10PM (#21338871) Journal
    We've summoned a small demon to let in cool air particles and shunt out hot ones. Sure the weekly sacrifice gets to be a pain after a while, but there's always a pool of willing interns right?
  • by mwilliamson (672411) on Tuesday November 13 2007, @01:15PM (#21338967) Homepage Journal
    Every single watt consumed by a computer is turned into heat, and generally released out the back of the case. Computers behave the same as the coil of nichrome wire as is used in a laundromat clothes dryer. (I guess a few milliwatts gets out of your cold room via ethernet cables and photons on fiber)
  • 5kw? ow. (Score:3, Insightful)

    by MattW (97290) <matt@ender.com> on Tuesday November 13 2007, @01:18PM (#21339005) Homepage
    5 kilowatts is a heck of a lot to have on a single rack - assuming you're actually utilizing that. I recently interviewed a half dozen data centers to plan a 20-odd server deployment, and we ended up using 2 cabinets in order to ensure our heat dissipation was sufficient. Since data centers are usually supplying 20 amp, 110 or 120v power, you get 2200-2400 watts available per drop; although it's considered a bad idea to draw more than 15 amps per circuit. We have redundant power supplies in everything, so we keep ourselves at 37.5% of capacity on the drops, and each device is fed from a 20amp drop coming from a distinct data center pdu. That way even if one if the data center pdus implodes, we're still up and at 75%- capacity.

    Almost no data center we spoke to would commit to cooling more than 4800 watts of power at an absolute maximum per rack, and those were facilities with hot/cool row setups to maximize airflow. But that meant they didn't want to drop more than 2x20amp power drops, plus 2x20 for backup, if you agreed to maintain 50% utilization across all 4 drops. But since you'd really want to maintain 75%- even in the case of failure, you'd only be using 3600watts. (In the facility we ended up in, we have a total of 6 20 amp drops, and we only actually utilize ~4700 watts.

    Ultimately, though, the important thing is that cooling systems should be on generator/battery backup power. Otherwise, as this notes, your battery backup won't be useful.
      • Re: (Score:3, Insightful)

        A large data center should not have one big massive UPS anyway. It should all be divided out into various load sections, each with its own UPS+battery system. Once you do that, then you can have cooling on its own UPS without any risk of the cooling system impacting the UPS feeding the computers ... if you really want cooling on UPS (it can be done, but generally is not the best way). Surely you would have the cooling on it's own three phase circuits.

        Perhaps a better approach is a smart cooling system t

        • I agree with almost all of your post with the only exception being the cooling systems on UPS. There is absolutely no reason to put cooling systems on UPS power. Large, inductive loads are a UPS's enemy. A big inrush current of a chiller starting up would beat the crap out of your battery string(s).

          Having said that, you are exactly right on having both your UPS system(s) and your cooling system(s) diversified. I tend to get into this argument with people regarding what constitutes a "data center" and