Want to read Slashdot from your mobile device? Point it at m.slashdot.org and keep reading!

 



Forgot your password?
typodupeerror
×
Hardware Hacking

Liquid Metal CPU Cooling 494

IceFoot writes "Bored with water cooling? Try a liquid metal cooler. It's a proven technology, used in nuclear reactors for decades because it carries heat away much better than a heat sink, heat pipe, or water cooling."
This discussion has been archived. No new comments can be posted.

Liquid Metal CPU Cooling

Comments Filter:
  • email. (Score:4, Funny)

    by Anonymous Coward on Tuesday May 03, 2005 @11:17AM (#12420400)

    To email IceFoot, send to sales@nanocoolers.com

    • by Alsee ( 515537 ) on Tuesday May 03, 2005 @01:26PM (#12421989) Homepage
      Another promising Austin startup, NanoCoolers, says it is nearly ready to offer evaluation samples of its processor-cooling modules, based on a liquid form of gallium and indium. [serverpipeline.com]

      An alloy of gallium and indium. It is liquid well below room temperature, with a boiling point in the ballpark of 2000 C.

      Another neat trick is that the system has no moving parts. The tubing passes through a magnetic feild. A pair of electrodes stick into the liquid metal and introduce a DC electric current, effectively creating a liquid electromagnet. The electric current through the magnetic feild is exactly the same as single winding of an electric motor - except the motor force is directly on the liquid metal itself. This force pumps the liquid around the cooling loop.

      Silent, and no failure prone moving parts.

      -
      • by arivanov ( 12034 ) on Tuesday May 03, 2005 @01:48PM (#12422229) Homepage
        It will fail for other reasons.

        People keep forgetting why liquid metal cooling is being abandoned in the nuclear industry. Liquid metals tend to be extremely aggressive substances. A Gallium-Indium mix will dissolve nearly any metal or alloy over time. Ceramics and glass tend to get permeated and lose their mechanical properties. Frankly no idea about plastics.

        • by Anonymous Coward on Tuesday May 03, 2005 @02:39PM (#12422973)
          Liquid metals tend to be extremely aggressive substances.,

          Don't judge it by that Terminator film.

        • by Svartalf ( 2997 ) on Tuesday May 03, 2005 @04:29PM (#12424576) Homepage
          It wets the surfaces of anything, including glass and plastic, but stuff like Gallium Oxide. A thin coating of GaO2 is present in the new non-mercury thermometers so you can actually read them.

          All in all, it's obnoxious, but it's not anywhere near as bad as NaK alloys or liquid Na- there's a good reason why they abandoned that stuff as it'd attack almost anything in existence in short term. Same goes for Mercury- save that it's pretty damn toxic in addition to being an aggressive metal.
          • Gallium is really expensive material. Something like $1200-1500/1kg for a common grade Ga metal.

            Galium-indium or Galium-tin liquid alloys have density values around 6kg/L. Since galium makes the major portion of these alloys, a pint of the liquid metall will cost around $4000.

            By looking at their pictures they will need loads of it (to go through the pipes and through the heat radiator) so the whole thing is going to be pretty dear.

        • by Rei ( 128717 )
          Liquid metal cooling has not been abandoned by the nuclear industry, and I'm not sure where you got the idea that it had. There are many liquid sodium breeders out there (just not in the US) (now, liquid sodium, *there* is an aggressive substance!). Some of the most promising next-generation reactors are lead or lead-bismuth. While molten lead will corrode many things over time (as the Soviets learned in earlier subs), most of its corrosive properties are dealt with using proper materials for constructio
        • A Gallium-Indium mix will dissolve nearly any metal or alloy over time.

          It's called liquid metal embrittlement, and it's the reason you can't take mercury thermometers on aircraft. Liquid gets into cracks, attacks the microscopic area at the crack tip, and the crack gets longer and sharper (so less load is required to make the crack bigger) until the whole thing goes. One steel beam under load exposed to molten lead in a factory only lasted a few seconds before a spectacular failure.

          If the liquid can't

  • by AKAImBatman ( 238306 ) * <akaimbatman AT gmail DOT com> on Tuesday May 03, 2005 @11:17AM (#12420403) Homepage Journal
    Try a liquid metal cooler. It's a proven technology, used in nuclear reactors for decades because it carries heat away much better than a heat sink, heat pipe, or water cooling. /me picks jaw up off the floor.

    Liquid metal cooling is used in reactors because of the *extreme temperatures*, not just because it's more efficient. The metal (usually Sodium, but sometimes lead) is maintained in a molten state as it passes through the reactor and on back to the heat exchanger. Are they *really* saying that a CPU is going to pump enough heat to maintain a molten state inside the cooling device? If yes, that's kind of scary.

    Maybe it's time to rethink the approach of driving up power usage to 300 watts just to get an extra 2 frames per second on Doom? Either that or we should start installing nuclear reactors in computers! :-D
    • by 0x461FAB0BD7D2 ( 812236 ) on Tuesday May 03, 2005 @11:18AM (#12420412) Journal
      Are they *really* saying that a CPU is going to pump enough heat to maintain a molten state inside the cooling device?

      Ever used a P4 for rendering?
    • by avandesande ( 143899 ) on Tuesday May 03, 2005 @11:20AM (#12420453) Journal
      it is probably a gallium alloy, they melt at just a little above body temperature
      • What about common or garden mercury? Liquid at room temperature. Though you really don't want it to leak...
      • That'd be right... (Score:5, Informative)

        by Svartalf ( 2997 ) on Tuesday May 03, 2005 @11:31AM (#12420622) Homepage
        It's most likely Galinstan, a metal alloy developed by Geratherm to replace mercury in medical thermometers.

        In the case of a cooling system, the heat flux will be higher than with water or alcohol (heatpipe...). The specific heat's waaay lower, but the thermal conductivity (as in the rate the heat's absorbed or dissipated...) is much, much higher. So, if you have a decent convective flow via thermosiphon or by way of pumping, it becomes this very extended air-cooled heatsink.

        You won't be overclocking with this stuff unless you couple it with something like Peltiers or Vapor-phase, but you CAN make a decent quiet PC with it.
        • The specific heat's waaay lower

          In addition to the other (correct) points you make, the specific heat (in J/(g*K)) may be lower, but the heat capacity (in J/K) isn't. Since most of these systems are probably volume/area limited instead of mass limited, I'd consider heat capacity more relevant, and reveals an even greater advantage for metals. I'd use J/(g*L) or something like that if you want to use specific heat, that way you consider the higher density of metals.

      • by thsths ( 31372 ) on Tuesday May 03, 2005 @11:35AM (#12420694)
        > it is probably a gallium alloy

        Or some other weird alloy. You can buy "liquid metal" for fun at http://www.scitoys.com/scitoys/scitoys/thermo/ther mo4.html [scitoys.com] . They even claim it is nontoxic (no cadmium or mercury).

        But I still wonder what this has that water does not? :-) Cooling wise, I mean.
        • >>You can buy "liquid metal" [...] But I still wonder what this has that water does not? :-) Cooling wise, I mean.

          It can put John Connor on Ice?

        • by jmichaelg ( 148257 ) on Tuesday May 03, 2005 @01:00PM (#12421691) Journal
          But I still wonder what this has that water does not? :-) Cooling wise, I mean.

          Galinstan conducts heat far better than water. Galinstan's conductivity is 16.5 W/(MK) vs. water's value of between .4 to .7.

          Several posters have suggested gallium which melts at 40 C. Using pure gallium would be a disaster because when it freezes, it expands like water does. It'd rupture the plumbing inside your computer. Galinstan stays liquid down to -19 C. A spec sheet is available. [geratherm.com]

          Galinstan has a couple of drawbacks. A, it's corrosive and B, it sticks to most surfaces unless the surface is properly prepared. That means your radiator, water block and all the tubing has to be internally coated before you pour Galinstan into your cooling rig.

    • Perhaps the metal in question is mercury :-) If you are running at liquid sodium temperatures, I'm guessing that your Pentium isn't going to last long (melting point of sodium is 371.1 K, or about the boiling point of wate, this is a tad hot for a CPU. Besides, if mercury was good enough for the Mad Hatter, it should be good enough for us Slashdotters!
    • Either that or we should start installing nuclear reactors in computers! :-D

      I remember hearing a few years ago that we will soon get to the point where the cores of the CPUs would be hotter than the interior of a nuclear reactor. So, that may just be a serious solution after all!
    • by leathered ( 780018 ) on Tuesday May 03, 2005 @11:37AM (#12420723)
      Not quite as extreme as you think. According to Pat Gelsinger (Intel VP), the surface area power dissipation of a modern CPU *is* rapidly approaching that of a nuclear reactor (around 150-300W/cm2)

      Of course even when that becomes the case it doesn't justify the use of sodium or lead to cool them. Si starts to break down at 120 degrees C and the primary concern for CPU makers is to maintain temperatures well below this. Sealed water cooling systems will become widespread within the next couple of years but for now liquid metal is just a gimmick for the overclocking crowd.
    • by JonTurner ( 178845 ) on Tuesday May 03, 2005 @11:56AM (#12420980) Journal
      Sodium (and sometimes potassium) is used inside high-performance automobile engine pistons and valves to transfer heat from the surface of the piston to the skirts (or the valve face to the stem), where the heat can be shed to the engine block. Porsche and Mercedes Benz have been doing this for thirty years or more.
  • by Anonymous Coward on Tuesday May 03, 2005 @11:17AM (#12420405)
    Liquid-Metal Cooling Loop Technology for CPU and processor cooling,
    for laptops, desktops, servers, and graphics cards

    The ever increasing demands put on cooling solutions for semiconductor devices have never been greater than today and there are no indications that these requirements will diminish in the future. With higher power dissipation due to higher speed processors, ever increasing leakage losses and extremely high heat flux densities due to hot spots on the chip, the demand for advanced cooling solutions continues to increase.

    Until recently the demand for advanced cooling solutions was reserved for a small fraction of the ICs produced. Today these needs are becoming pervasive. New CPUs in almost every application are starting to require more than just a heat sink and a fan, and the need is not just with the CPU. In a modern portable computer or server there are several different heat sources that require advanced cooling. One can easily imagine a CPU, GPU, power supply, and other heat sources that need to be cooled.

    nanoCoolers has developed a unique approach to cooling these high power heat sources. Cooling with liquid metals has been used for decades in the nuclear reactor industry, but never before have the systems been miniaturized and developed specifically for computer cooling. nanoCoolers has developed solutions to address the high heat source issues for portable computers, desktop computers, servers and other electronic applications. Within each of these categories are specialized situations that have additional needs, such as the elevated temperature requirements for ruggedized computers, or the overclocking requirements from gamers. nanoCoolers' advanced liquid metal cooling solutions address each of these concerns.

    Processor Cooling and CPU Cooling for Portable Computing

    Each application has issues with high heat flux densities and high power dissipation, but each also has their own unique issues that need to be addressed. nanoCoolers' solution for portable computers not only solves the power dissipation and high heat flux densities with the use of a highly thermally conductive liquid metal but also allows the system to be completely orientation independent. Since our solution is a completely filled and sealed unit, there are no gravitational effects on the thermal solution and therefore on the computer itself. Our electromagnetic pump, consisting of magnets and electrodes allows for extremely small pumps with a variety of profiles. Since the pump has no moving parts, it is inherently reliable. In the future, advanced cooling solutions will be required in portable computers for cooling CPUs, GPUs, other ICs, power supplies and even fuel cells. Our technology lets the system designer determine how many heat sources they would like to cool and at what remote location they would like to dissipate the heat. Another trend for portable computers is to make the computer thinner. nanoCoolers' heat exchangers can be made extremely thin to allow for these design challenges. The heat can be efficiently removed from the heat source and then transported to a remote location where it can be rejected to ambient air. Finally, one of the most important issues with a portable computer is the battery life of the unit. nanoCoolers' thermal solution is not only very power efficient, it could also be designed to vary based on the amount of cooling needed. If the system is idling, the current to the pump could be reduced or even shut off. However, if the CPU is running at 100%, the pump current could be increased for maximum cooling. These attributes allow for system designers to be able to design the very best portable solution available.

    CPU Cooling and Graphics Card Cooling for Desktop Computing

    Desktop computers have many of the same issues as all CPU driven devices; high power dissipation and high heat densities. Our desktop solution solves the most demanding thermal requirements. Desktop solutions might not be as concerned about power efficiencies,
  • Origin (Score:4, Informative)

    by 2.7182 ( 819680 ) on Tuesday May 03, 2005 @11:18AM (#12420414)
    This actually was first used at Los Alamos in part of the bomb project in WW II - see John Mcfees book "the curve of binding energy".
  • Three in a row! (Score:5, Insightful)

    by Dot.Com.CEO ( 624226 ) on Tuesday May 03, 2005 @11:18AM (#12420420)
    I don't expect the slashdot editors to live in poverty but I think having three slashvertissments one after the other is really pushing it. This one even goes directly to a sales pitch with a sales contact at the bottom...
    • "I don't expect the slashdot editors to live in poverty but I think having three slashvertissments one after the other is really pushing it. This one even goes directly to a sales pitch with a sales contact at the bottom..."

      Even though I'm interested in the item listed in the topic, it's an advertisement so I ... must... resist!
  • I am going to move into outer space and have my computer run in the cold vacuum of space. Think about it, no dust particles to gummy up the works.
    • Re:My next project (Score:5, Informative)

      by troon ( 724114 ) on Tuesday May 03, 2005 @11:24AM (#12420515)
      Best of luck trying to get rid of the heat. Remember, convection won't work, only radiation.
      • by Shanep ( 68243 ) on Tuesday May 03, 2005 @12:14PM (#12421180) Homepage
        Best of luck trying to get rid of the heat. Remember, convection won't work, only radiation.

        Silly, convection couldn't work because there is no real "up" in space. You know? Heat rises? I therefore propose the use of fans. Imagine how fast the fans could spin in the vacume of space!!! They would be much more effective "up there" than down here with all this inefficient "atmosphere" crap. The fans could also redundantly double for propulsion when needed.

        Why has NASA not thought of these things? NASA really ought to be hiring real geniuses like many of the other gifted /. readers here. Oh well, you know what they say, "it's not what you know, it's who you know".
      • Re:My next project (Score:4, Informative)

        by everphilski ( 877346 ) on Tuesday May 03, 2005 @12:26PM (#12421283) Journal
        Radiative heat transfer isnt as bad as you think, its a function of T^4, whereas convection is a function of T^1.
        The background of space is aproximately 4 degrees kelvin. So running your computer at room temperature (~304 kelvin, lets make numbers easy). 300 to the fourth power is a big number. And we've been doing radiative heat transfer for a long time. In fact, on some missions (for example, Voyager) they had to install resistive heaters to keep the compters warm enough to keep them running because it was so cold.
        IAAAE. (I Am An Aerospace Engineer).
        -Philski-
  • Slashdot: (Score:5, Funny)

    by DrWhizBang ( 5333 ) on Tuesday May 03, 2005 @11:18AM (#12420428) Homepage Journal
    Ads for nerds, stuff that pays.
    • Re:Slashdot: (Score:3, Insightful)

      by NanoGator ( 522640 )
      Other people read this and had something interesting to say. That says to me that it doesn't really matter if it's an ad or not.

      Even products can be news.
  • But.... (Score:5, Funny)

    by OfficerNoGun ( 686128 ) on Tuesday May 03, 2005 @11:19AM (#12420431)
    ...what happens when our heatsink tries to kill John Connor?
  • Um, details? (Score:5, Interesting)

    by Alcimedes ( 398213 ) on Tuesday May 03, 2005 @11:19AM (#12420433)
    I actually went ahead and read TFA, at least the linked one.

    Although there was talk of "high tech this" and "required for the future" type crap, there really wasn't a whole lot of meat to the story.

    Maybe I missed the link that actually describes what kind of metals they're using, how the pump actually works (it's magnets! doesn't count) and what types of temperatures they're able to achieve relative to other liquid cooling methods.

    Could someone please fill in the other half of this submission, this time with less Sales pitch and more Info?
  • I just hope that the Tx1000 will not come around my PCs one night to reclaim its parts ...
  • G1:So.. how do you cool your machine? I use water cooling.
    G2:Ha!! I use alcohol based cooling so that if I get a leak I do not get a short in the system
    G3:your both losers.. I use Liquid Sodium.
  • by roystgnr ( 4015 ) <roy&stogners,org> on Tuesday May 03, 2005 @11:20AM (#12420465) Homepage
    Try synthetic [foreverlawninc.com] turf [wikipedia.org]. It's a proven technology, used for years because its rugged construction is so hard to distinguish from real grass roots.
  • by Anonymous Coward on Tuesday May 03, 2005 @11:20AM (#12420467)
    Don't go smacking your computer the next time you get pissed off, or it's likely to morph itself into a sword and stab you through the head.
  • by panurge ( 573432 ) on Tuesday May 03, 2005 @11:21AM (#12420468)
    Sodium cooled exhaust valves were common on old fashioned auto engines at one time. In fact, anyone who remembers the Manx Norton will recall the sodium cooled exhaust valve and how you had to warm the thing up carefully to prevent it from sticking.

    However, I very much doubt that sodium will be the metal of choice for CPU cooling, no matter how popular it is in submarines. The obvious candidates are mercury and gallium. Mercury is rapidly falling out of favor because it is so toxic and, if you spill it and it gets under the floorboards it is floor removal time. Gallium is a little expensive.

  • by bigtallmofo ( 695287 ) on Tuesday May 03, 2005 @11:21AM (#12420475)
    Bored with water cooling?

    Bite your tongue! How in the world could anyone ever get bored with cooling CPUs with water? I've thrown dozens of water-cooled-CPU-themed parties in the last several years and my guests have never wanted for excitement!

    Once there was this time at one of the parties that this one CPU got up to 68 degrees celcius. Way too hot! We put a custom water cooler job on that guy and got it down to 45 degrees celcius in no time. Good times.

    How could you ever be bored!?

  • Until the liquid metal escapes out of the cooling system and turns into Robert Patrick. [imdb.com]
  • There are more than a couple of low-melting-temp alloys that could work. Edmund Scientific had one that would melt in your hand from mere body heat.
    High geek factor, too. Where are the T2 references, though?
  • by Anonymous Coward on Tuesday May 03, 2005 @11:33AM (#12420641)
    OK guys. Can we have 1 news story before you post the next 3 ads? Thanks.
  • by aggies11 ( 833909 ) on Tuesday May 03, 2005 @11:33AM (#12420649)
    Liquid Sodium would be great!

    I mean, if ever there is a leak, all you need to clean it up is a bit of Water!...

    Aggies

  • Bismuth alloy (Score:2, Informative)

    by Anonymous Coward
    A Bismuth alloy of
    Bismuth 49%
    Lead 18%
    Tin 12%
    Indium 21%

    has a melting point of 58%C
    it could be used safely and is widely available
    no need for liquid sodium pity.
  • specific heat (Score:4, Interesting)

    by ehudokai ( 585897 ) on Tuesday May 03, 2005 @11:46AM (#12420838)
    IANAC , and it's been a while since I took chemistry, although I did ACE it. Isn't the specific heat of water 4x greater than that of metal?, or does the specific heat of metal increase in a liquid state.

    IIRC, the specific heat of water is around 4 while most metals are around 1. This means it takes 4x the amount of heat energy to raise water by 1 degree than to raise a similar metal by 1 degree.

    therefore, what is the benefit of metal cooling?

    Just because they used it to cool nuclear reactors, doesn't mean its good for computer cooling.

    • Re:specific heat (Score:4, Informative)

      by hankwang ( 413283 ) * on Tuesday May 03, 2005 @12:20PM (#12421226) Homepage
      IIRC, the specific heat of water is around 4 while most metals are around 1. This means it takes 4x the amount of heat energy to raise water by 1 degree than to raise a similar metal by 1 degree.

      Correct, but that is by weight. With a CPU, you want as much heat-absorbing capacity on as little space as possible, so it makes more sense to calculate the heat capacity per unit volume, which is the heat capacity times the density. The density of most metals is between 3 and 10 times more than that of water, so there you have your factor 4 back. Plus the advantage of a much better heat conductivity.

    • Re:specific heat (Score:4, Informative)

      by timbit ( 745430 ) <timbit_pk@hotmail.com> on Tuesday May 03, 2005 @12:33PM (#12421338)
      the specific heat capacity of water may be higher, but it does not transfer heat well at all. put your water bottle upside down buried in snow, bottom will freeze, top will stay melted. you'll also note that metal heats up a lot faster than water. why? because it transfers heat a lot faster. that's the property you want for cooling. quickly picks up heat from the cpu, and quickly gets rid of it at the radiator or fan.
  • by N30F3AR ( 881067 ) on Tuesday May 03, 2005 @12:07PM (#12421101)
    For the record... Water is chemically the best cooling agent available. The reason that liquid metal is used in nuclear reactors is that it's much easier to contain in a closed environment than water because it has a MUCH higher boiling point. For those of you that are concerned about the electroconductivity of your coolant, I suggest mineral oil. Mineral oil is cheap, cools well and above all not electroconductive. Unless, of course, your CPU is generating heats at nuclear levels, then i guess liquid sodium might be the only route.
  • Gallium cooling (Score:4, Insightful)

    by Animats ( 122034 ) on Tuesday May 03, 2005 @12:33PM (#12421341) Homepage
    Gallium would be a good choice for metal cooling. Melts at 29C. Non-toxic. Non-flammable. Costs about $550/Kg, so you'd probably have $50-$100 of metal in a cooling loop.

    Magnetic pumping of liquid metal is a standard practice. You run a current through the metal in the transverse direction, and put it in a DC magnetic field. This induces a force proportional to the cross product of the field and the current. No moving parts, and no seals to leak.

    The whole concept is probably pointless, but quite possible.

Beware of Programmers who carry screwdrivers. -- Leonard Brandwein

Working...